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Process Engineer

Process Engineer

Aegis WorldwideWest Columbia, SC, US
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Duties & Responsibilities

Manufacturing Process Oversight

  • Manage the safe storage, handling, processing, and disposal of raw materials and manufacturing equipment.
  • Ensure compliance with safety, environmental, and quality standards while maintaining efficient operations.
  • Develop and maintain process documentation to support consistent manufacturing practices.

Product & Process Development

  • Partner with Research & Development and Product Development teams to support new material and product introductions.
  • Assist in scaling up material development, conducting plant and equipment trials, and implementing processing parameters from concept to production.
  • Ensure processes are well-documented and optimized for repeatability and efficiency.

    • New Product Launch Support

  • Develop process flow maps, risk analyses, and failure mode assessments for new product launches.
  • Reference engineering drawings, material specifications, and equipment capabilities to create accurate process documentation.
  • Collaborate with quality teams to ensure process controls and supporting documentation are aligned with product requirements.

    • Project & Equipment Management

  • Lead initiatives involving new equipment selection, feasibility studies, design reviews, testing, and implementation.
  • Oversee trials and capability studies to ensure equipment and processes meet production targets and quality standards.
  • Coordinate cross-functional teams to support smooth project execution and on-time delivery.

    • Troubleshooting & Continuous Improvement

  • Work closely with production, quality, and maintenance teams to identify root causes of process and material issues.
  • Utilize structured problem-solving methodologies to improve efficiency, quality, and reliability.
  • Drive continuous improvement initiatives focused on enhancing product quality, increasing throughput, and reducing waste.

    • Process Optimization

  • Establish and monitor process parameters using statistical analysis to ensure consistent, high-quality production.
  • Develop and implement process improvements that account for safety, ergonomics, ease of setup, cost efficiency, and manufacturability across various operations, including v-lapping, carding, laminating, die cutting, and thermoforming.
  • Create and maintain safety checklists to ensure all manufacturing processes comply with workplace safety standards.

    • Job Requirements

    Education & Experience

  • Bachelor's or Master's degree in Engineering preferred.
  • 2–5 years of process engineering experience in nonwoven manufacturing, including fiber carding.

    • Skills & Knowledge

  • Strong communication, analytical, and problem-solving abilities.
  • Experience with materials, mechanical systems, and electrical systems.
  • Proficiency in Microsoft Word, Excel, and PowerPoint; familiarity with CAD software (SolidWorks, AutoCAD, Pro-E) preferred.
  • Understanding of process control methodologies and quality systems such as PFMEA, control plans, and APQP.
  • Six Sigma or Red X training / certification is a plus.
  • Willingness to travel as needed.

    • Core Competencies

  • Performance Driven
  • Strong Communication Skills
  • Customer-Centric Mindset
  • Creativity & Innovation
  • Safety & Sustainability Focus
  • Collaboration & Teamwork
  • Technical Expertise

    • Physical Demands

  • Occasional lifting, pushing, or pulling up to 50 lbs.
  • Frequent computer work, including use of keyboard, mouse, and monitor.
  • Regular standing, walking, and sitting; occasional bending, twisting, or balancing.
  • Rare crawling or kneeling.
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    Engineer • West Columbia, SC, US