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Thermal Engineer

Thermal Engineer

Foxconn Industrial Internet - FIIHouston, TX, US
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Position :

  • Thermal Engineer – Server R&D Team We are seeking a highly skilled Thermal Engineer specializing in thermal management design for server and rack products.
  • This role involves developing thermal solutions from concept to mass production, utilizing advanced simulation and testing techniques to ensure product performance and reliability.

Key Responsibilities :

  • Lead thermal management design for server and rack systems, including chip, board, system, and rack-level thermal solutions.
  • Conduct thermal simulation and optimization using advanced tools such as FloTherm, Icepak, and Ansys CFD.
  • Plan and execute thermal tests, including operating environmental chambers to validate design performance and reliability.
  • Analyze and optimize airflow management systems and design efficient cooling solutions, such as liquid cooling or hybrid cooling technologies.
  • Collaborate with cross-functional teams (mechanical design, electrical design, and manufacturing) and customers to ensure designs meet thermal performance, production requirements, and client-specific needs.
  • Actively participate in customer technical review meetings, provide design recommendations, and resolve technical issues promptly.
  • Build strong client relationships by working closely with customers to refine technical solutions and ensure alignment with their expectations.
  • Review and evaluate new technologies and materials to ensure thermal design meets industry trends and future needs.
  • Prepare detailed test reports and technical documentation to support internal and customer design reviews.
  • Work closely with Taipei and other global R&D centers, requiring strong communication skills in English and Mandarin Qualifications :

  • Bachelor’s or Master’s degree in Mechanical Engineering, Thermal Engineering, or Aerospace Engineering.
  • A Ph.D. is a plus.
  • At least 5 years of experience in thermal design for servers and racks, with familiarity with cloud computing and data center requirements.
  • Deep understanding of thermodynamics, heat transfer, and fluid dynamics, with practical application in design and testing.
  • Expertise in thermal simulation tools (e.g., FloTherm, Icepak, Ansys CFD) and 3D / 2D CAD tools (e.g., PTC Creo, SolidWorks, UG NX).
  • Hands-on experience with server thermal testing equipment, including environmental chambers and airflow measurement devices.  Ability to develop and optimize liquid cooling solutions and a strong understanding of hybrid cooling technologies.
  • Familiarity with fan module design and airflow control techniques.
  • Excellent analytical and problem-solving skills, with the ability to perform trade-off analysis and evaluate multiple design options efficiently.
  • Strong cross-functional and customer communication skills, with fluency in English required; Mandarin proficiency preferred.
  • Familiarity with Product Data Management (PDM) systems such as Windchill and experience with Agile Development processes.
  • Additional Advantages :

  • Familiarity with rack server design specifications and data center operational requirements.
  • Experience in developing products for hyperscale data centers is highly desirable.
  • Deep knowledge of industry thermal standards, such as ASHRAE TC 9.9, and the ability to apply them in product design.

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    Thermal Engineer • Houston, TX, US

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