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Process Engineer (Irvine)

Process Engineer (Irvine)

Precision Tube & Catheter, Inc.Irvine, CA, US
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About Us :

Precision Tube & Catheter, Inc. (PT&C) is a high-tech enterprise dedicated to the manufacturing of advanced materials and componentsspecializing in precision tubes and catheters for interventional and implantable medical devices. We produce high-quality medical tubes that meet stringent industry requirements for a diverse range of medical and pharmaceutical applications. Our commitment to innovation ensures that we exceed industry standards and support healthcare professionals in delivering effective patient care.

Position Summary :

We are seeking an experienced Manufacturing Process and Production Management professional. You will be a critical link between engineering, production operations, and quality assurance. You will not only understand the intricacies of precision tube and catheter manufacturing processes but also optimize them and lead teams to achieve key goals in safety, quality, delivery, and cost (SQDC). This role is vital to enhancing our competitiveness as a top-tier supplier in the medical device industry.

Key Responsibilities :

Process Management & Optimization :

  • Own process development, validation, and qualification (including Operational Qualification / Performance Qualification) for new catheter products and precision tube components from NPI through to full-scale production.
  • Analyze, optimize, and standardize existing manufacturing processes to solve technical issues, continuously improving efficiency, yield, and capacity.
  • Lead Process Failure Mode and Effects Analysis (PFMEA) and the implementation of Control Plans.
  • Drive continuous improvement (Kaizen) and Lean Manufacturing initiatives, introducing automation and process enhancements.

Production Operations Management :

  • Manage and supervise the daily activities of production teams to ensure the production schedule is met on-time, in-full, and to specification.
  • Be accountable for production line performance metrics (KPIs) such as OEE, Output, and Scrap Rate through effective resource allocation and personnel scheduling.
  • Ensure the production floor strictly adheres to cGMP, ISO 13485, and relevant medical device regulations (e.g., 21 CFR Part 820) quality system requirements, maintaining an audit-ready state at all times.
  • Manage production-related Non-Conformance Reports (NCRs), deviation investigations, and Corrective and Preventive Actions (CAPA).
  • Cross-Functional Leadership & Collaboration :

  • Work closely with R&D to ensure the Design for Manufacturability (DFM) of new products6.
  • Collaborate with Quality Assurance (QA) and Quality Control (QC) departments to ensure products meet all specifications and standards.
  • Partner with Supply Chain and Procurement to optimize the use of raw materials and consumables.
  • Demonstrate excellent vertical management and horizontal collaboration skills 9, enabling effective communication and collaboration with Chinese R&D, production teams, and the local US team.
  • Qualifications & Requirements :

    Essential :

  • Bachelor's degree or higher in an Engineering discipline (Mechanical, Polymer Science, Biomedical, Industrial Engineering, etc.).
  • 5+ years of hands-on experience in the medical device industry , specifically in catheters or similar interventional disposables in a process, manufacturing engineering, or production management role.
  • Strong technical foundation in catheter manufacturing processes; expertise in extrusion, braiding, tubing processing, assembly, and packaging is required.
  • Demonstrated practical experience with Lean Manufacturing and Continuous Improvement principles (e.g., 5S, VSM, TPM; Six Sigma Green / Black Belt is a plus).
  • In-depth knowledge of medical device quality management systems (ISO 13485, 21 CFR Part 820) and their application in production.
  • Excellent problem-solving, analytical, and project management skills.
  • Strong leadership, communication, and team management abilities.
  • Fluency in English (written and spoken). Proficiency in Mandarin Chinese is required to ensure smooth collaboration with China-based teams.
  • Preferred :

  • Experience with technology transfer or New Product Introduction (NPI) is a plus1.
  • Strong background in catheter manufacturing process technology is a plus2.
  • Experience working in cross-regional and cross-cultural teams is advantageous.
  • Familiarity with design software such as SolidWorks or AutoCAD is a plus3.
  • Benefits / Other :

    We believe our employees are our greatest resource. We offer a competitive salary and benefits package including 401(k) with employer contribution, paid holidays, and vacation. Insurance coverage includes medical, dental, vision, and prescription drugs.We are proud to be an equal-opportunity workplace. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, citizenship, marital status, disability, gender identity, or Veteran status. If you have a disability or special need that requires accommodation, please let us know. If applying for positions in the U.S., you must be eligible to work in the U.S. without needing an employer-sponsored visa (work permit).

    Why Join PT&C?

  • Be part of a high-impact startup developing critical medical components.
  • Work closely with founders and engineers to shape company processes and culture.
  • Opportunity for rapid professional growth and ownership in building quality systems from the ground up.
  • To Apply :

    Please submit your resume and cover letter to Binbin.Su@ptncmed.com. We look forward to reviewing your application!

    Precision Tube & Catheter, Inc. ( https : / / www.ptncmed.com / ) is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.

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