Global Value-Added Assembly (VAA) Lead - Execution

The Role

At General Motors, we're committed to designing, building, and selling the world's best vehicles. Our vision is rooted in a customer-first culture and powered by innovation, collaboration, and excellence. As aGlobal VAA Lead – Execution, you will play a critical role in ensuring flawless launches of Value-Added Assembly (VAA) programs by working closely with suppliers and cross-functional GM teams. You'll be the central point of contact for VAA execution, driving alignment, accountability, and results across the launch lifecycle.

What You'll Do

Act as the single point of contact for all VAA process-related issues

Lead technical reviews and provide VAA subject matter expertise

Support eSOR kick-off processes with VAA Strategy & Planning and Manufacturing Integration Management teams

Provide cost target estimates for VAA modules during sourcing

Oversee and mentor VAA Program Manufacturing Engineers (MEs)

Ensure VAA Suppliers have access to all necessary documentation (e.g., Control Drawings, MPD, PFEP, BOMs, ECRs)

Develop and maintain standardized VAA processes and documentation (TISs, RASIC, forms, timelines)

Contribute to business case development and cost input for MPS studies

Support approval of sequence racks, PCPs, tooling, equipment, and plant layouts

Collaborate with Execution MEs and QEs to review VAA quality plans

Coordinate with Strategy & Planning to secure Start-Up funds for VAA Pre-Production

Lead System Validation Build Audits at key program phases

Facilitate recurring meetings with VAA Suppliers and attend weekly MIT meetings

Your Skills & Abilities (Required Qualifications)

8–10 years of experience in automotive manufacturing, including JIT assembly and sequencing of VAA modules

Minimum 4 years in project or program management

Deep understanding of tooling, equipment, material flow, and quality systems in high-volume environments

Proficient in time studies, line balancing, and throughput analysis

Skilled in PFMEA development and error-proofing techniques (e.g., vision systems, part presence sensing)

Strong verbal and written communication skills in English

Excellent interpersonal, team-building, and organizational abilities

Self-motivated with effective time management

Strong analytical and problem-solving skills

Confident presenter with the ability to clearly convey technical concepts

Proficient in the use of Microsoft products (Excel, Word, PowerPoint, Access)

Willingness to travel to GM assembly plants and supplier facilities

What Can Give You a Competitive Edge (Preferred Qualifications)

Bachelor's degree in Engineering or a related field preferred; equivalent experience in automotive manufacturing may also be considered

Extensive hands-on experience with VAA module assembly processes, including tooling and mistake-proofing

Knowledge of cost estimation, budgeting, and financial impact analysis

Ability to influence cross-functional teams and communicate with senior leadership

Familiarity with body dimensional analysis, GD&T, and part data interpretation

Understanding of GM's Global Vehicle Development Process (GVDP) or similar frameworks

Experience using GM systems such as eMerge, TeamCenter, GPIM, and APM

Prior experience in automotive manufacturing plants with strong supplier integration knowledge

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