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Senior Process Engineer

Senior Process Engineer

Foxconn CorporationHouston, TX, US
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Job Description

Job Description

JOB FUNCTION :

Improve and support all FTX Process Engineering efforts for Electronic Products with focus in Capacity, Productivity and Quality Improvements.

ROLES & RESPONSIBILITIES :

  • Improve, support and coordinate all FTX Process and Quality Engineering efforts for Electronic Products & BOM attribute
  • Implement ongoing process improvements of all operations to increase material flow, efficiencies, and balancing line throughput
  • Implement ECOs / DEVs and prepare the documents accordingly
  • Develop NPI process and perform DFX
  • Perform cycle time and detailed line balancing of product build, test and pack
  • Develop detailed work instructions / SOP
  • Using computer skills to generate digital images of methods
  • Provide equipment operation training to production
  • Support facility layout and improvement projects
  • Develop process and material flow charts
  • Perform production short and long term capacity analysis
  • Assist in the selection of new equipment for detrash, assembly and packout stations
  • Train and certify Trainers on new products and processes
  • Work with Test and Quality Engineers to reduce cycle-time and resolve manufacturing issues on a timely basis
  • Review and approve all process engineering changes to existing system and equipment before submitting to manager for final approval
  • Mentor and train junior engineers on process engineering best practices, mythology, and protocol
  • Lead all process incident investigations and manage to completion all corrective action items
  • Develop and lead training and certification for all critical skill set required of an Process Engineering in DF operation
  • Lead and drive the accuracy and completion of BOM and ECOs / DEVs.
  • Be the Subject Matter Expert for all Critical Skill Sets as defined in engineering Skill Matrix
  • Provide guidance in the design of production line layout and new equipment selection and qualification for new production line or replacements
  • Conduct and act as team leader in the absent of department manager

EDUCATION REQUIREMENTS :

Bachelor’s Degree in Engineering.  Industrial Engineering or Mechanical engineering degree preferred.  Master’s Degree is a plus.

EXPERIENCE REQUIREMENTS :

Min. 5-7 yrs. engineering experience with at least 4 years of direct Process / Industrial / Manufacturing experiences.  DF experience is a plus.

SPECIAL SKILL REQUIREMENTS :

  • Solid interpersonal skills and effectively able to train, mentor, and educate less experienced engineers.
  • Action oriented and self driven toward continuous improvement of the plant’s process engineering capabilities.
  • Strong leadership skills able to effect positive change and motivate others.
  • Able to confront inadequacies and effect required changes in a positive manner.
  • Organized and able to manage multiple tasks effectively at the same time.
  • Team player able to bring different work groups together to accomplish a common goal.  Solid knowledge and experience in developing methods and work instructions.
  • Lean Manufacturing knowledge and strong communication skills are required.
  • Auto CAD, Visio, SAP, Six sigma and Kanban knowledgeable.
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