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At our Duncan, SC location we are searching for a Senior Quality Engineer to lead quality initiatives in a fast-paced automotive manufacturing environment. This role acts as a driver and champion of quality excellence, influencing both product quality and organizational culture across machining operations and complex assembly processes.
Overview
The Senior Quality Engineer serves as a liaison between manufacturing operations and the customer, ensuring that customer quality and regulatory requirements are met with precision and consistency. The role leads proactive and reactive quality initiatives, championing continuous improvement and operational excellence.
Core Responsibilities
- Customer & Product Introduction : Facilitate all quality-related activities for customer product launches within the APQP framework
- Ensure PPAP target dates are met, and submissions are completed accurately
- Create, submit, and maintain PPAP documentation in compliance with customer requirements
- Understand and adhere to customer-specific quality standards and special characteristic requirements
- Quality Leadership & Problem Solving : Act as the primary customer quality liaison and scorecard improvement champion
- Lead structured problem-solving efforts and risk assessments using statistical tools and methodologies
- Drive proactive quality initiatives including mistake-proofing, preventative actions, and continuous improvement
- Manage reactive quality responses such as containment, root cause analysis, and corrective actions
- Performance & Metrics : Facilitate and communicate quality metrics reporting across teams
- Lead FPY and scrap reduction initiatives
- Monitor process conformance through audits and data analysis
- Verify effectiveness of corrective actions and ensure sustained improvements
- Team Development & Change Management : Coach and mentor cross-functional teams in quality systems, tools, and philosophies
- Approve product and process changes, deviations, ensuring customer expectations are met
- Verify proper implementation of changes and maintain product integrity
- Audit & Compliance : Support external audit activities related to product quality and regulatory compliance
- Lead Measurement System Analysis (MSA) and gauging improvement efforts
- Ensure readiness and alignment for IATF and other external audits
- Additional Responsibilities : Execute other projects and priorities as assigned by the Plant Quality Manager
Requirements
Safety and Physical Requirements
All employees are expected to maintain a safe and compliant work environment by adhering to the following :
Safety Compliance : Understand and follow all company safety policies and proceduresPersonal Protective Equipment (PPE) : Wear appropriate PPE in designated areas alwaysPhysical Demands : Must be able to lift items up to 35 lbs. to shoulder height on occasionSkills & Qualifications
Core Competencies
Customer Focus – Builds strong relationships and delivers solutions that meet customer expectationsDecision Quality – Makes sound decisions based on data, experience, and judgmentPriority Setting – Effectively manages time and resources to focus on high-impact tasksProblem Solving – Identifies root causes and implements effective, sustainable solutionsProcess Management – Designs and improves processes for efficiency and quality outcomesDrive for Results – Consistently meets goals and pushes for continuous improvementFunctional / Technical Skills – Applies technical expertise to solve complex manufacturing challengesTechnical & Educational Requirements : Proficient in manufacturing problem-solving methodologies (e.g., Fishbone, 3L / 5W, 8D)Core quality tools : Control Plans, Process Flow Diagrams, FMEA, MSA, SPCStrong analytical skills; effective verbal and written communicationProficient in Microsoft Office; familiarity with Minitab or similar software is preferredCertified auditor (IATF 16949 preferred); strong understanding of IATF 16949Six Sigma Green Belt or Shainin RedX certification is a plusProficient in blueprint reading with GD&T; tolerance stack-up analysisAble to interpret complex engineering drawings and identify potential fit / form / function issuesSAP knowledge is a plusWork Experience & Education
Bachelor's Degree required, preferably in Engineering, Quality, or related technical discipline7–10 years of experience in a quality engineering role within a manufacturing or automotive environmentEquivalent industry experience of 5+ years may be considered in lieu of formal education, depending on scopeGlobal Experience
Experience with global OEMs and cross-market quality expectations is preferred.
What We Offer
Primary Care Wellness Center onsite for all employees - at no costBenefits from Day OneRöchling Wellness Program sponsoring run / walks throughout the yearWellness Credits - Earn up to $70 / monthEmployee Discounts at major brandsContinuous Improvement Program & Safety AwardsEmployee Referral ProgramFamily OutingsInterested in joining our team? Please send your resume for consideration.
In the Automotive division, you will shape the mobility of tomorrow. System solutions in Battery, Structural Lightweight, Aerodynamics and Propulsion. We protect the environment while improving the driving experience of millions of vehicles.
The Röchling Group has been shaping industry worldwide for more than 200 years. Our workforce of 11,681 people is located in 83 locations in 25 countries.
Seniority level
Mid-Senior levelEmployment type
Full-timeJob function
Quality AssuranceIndustries
Plastics ManufacturingReferrals increase your chances of interviewing at Röchling Industrial.
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