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Sr. Engineer Quality Validation - Cleaning Validation

Sr. Engineer Quality Validation - Cleaning Validation

ExactechGainesville, FL, US
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Description

The Sr Validation Engineer, QA provides leadership and cross-functional support in V&V development, planning and execution while maintaining corporate engineering and quality systems best practices, policies and procedures. The Sr Validation Engineer, QA is results oriented and has the knowledge and confidence in the areas of Quality Assurance and validation / verification (V&V).  This particular position has an emphasis on medical device cleaning validations.

Key Responsibilities

  • Subject Matter Expert for medical device cleaning validation for sterile and reusable devices.
  • Provide focused, technical, hands-on engineering assistance regarding V&V requirements of medical device processes, materials, equipment and methods including project management, process design, document generation (IQ, OQ, PQ, SOPs, WIs and ETSs), critical process parameter development, protocol execution and summary reports.

Projects include new product development projects, regulatory submissions, manufacturing changes, and manufacturing transfer

  • Executes activities related to the compliance of the sterility assurance program (e.g. Biocompatibility / Endotoxin testing and quarterly dose audits).
  • Generates and maintains site master validation plans.
  • Participates in the development and execution of robust inspection and test methods for V&V feasibility and qualification projects and stand alone studies.
  • Use statistical techniques, as necessary, to properly design and execute V&V activities.
  • Prepare documentation and execute V&V activities utilizing a risk based approach (pFMEA, FMEA, etc.) and Good Engineering Practices (GEPs) ensuring compliance to medical device industry regulations.
  • Coordinate personnel training, protocol and process documentation / record retrieval, as necessary, supporting timely execution and closure of all corporate V&V activities.
  • Maintain corporate validation process auditing program ensuring timely completion of auditing activities.
  • Maintain V&V planning (Validation Project Dashboard) documenting progress towards completion of corporate V&V initiatives in preparation for monthly update meetings.
  • Lead the identification, maintenance, development and enhancement of corporate systems, processes and standards.
  • Identify, analyze and correct internal and external manufacturing deviations and / or anomalies related to V&V activities ensuring optimization of production processes.
  • Successfully contribute to cross-functional project teams in all areas of device cleanliness and manufacturing V&V work such as material testing, specification development, process capability studies, research, and investigation and process / test documentation.
  • Identify and communicate significant quality and compliance concerns to the Mgr. Validations, QA and associated project team leaders early in the V&V development phase.
  • Informs Regulatory Affairs of validation projects that may require further reporting / scrutiny (e.g. PMA devices).
  • Participate in the review and qualification of external supply chain V&V activities.
  • Take primary responsibility for company-wide validation related Corrective and Preventive Actions that may result from internal / external non-conformances, recalls and / or field actions.
  • Define and lead third party, customer and regulatory audits as they pertain to validations.
  • Know and apply the Quality System and any appropriate Federal and International standards
  • Assist and support other employees, teams, and sales personnel as necessary

    • Skills Knowledge and Expertise

    Education :

  • Bachelor’s Degree from an accredited institution required; Master’s Degree preferred

    • Experience :

  • Minimum 7 years experience in the medical device industry
  • Advanced level of technical software proficiency
  • Excellent Quality System knowledge required
  • Strong time management and project management skills are necessary.
  • Experience writing IQ / OQ / PQ V&V protocols.
  • Working knowledge of principles, concepts and practices of process V&V activities, Risk Management, FDA and ISO Regulations.
  • General understanding of sterilization and related analytical testing is a plus.
  • Must be able to work independently and in a team environment.

    • Functional / Technical Knowledge, Skills and Abilities Required :

  • Statistical expertise in areas such as process capability, process assurance and sampling
  • Expertise in Microsoft Office products
  • Ability to work effectively in a team environment
  • ASQ Certifications preferred
  • Advanced level of technical software proficiency.
  • Working knowledge of statistical analysis and sampling plans.
  • Excellent communication (written and verbal) skills.
  • Excellent organization skills.

    • About Exactech

    Exactech is a global medical device company that develops and markets orthopaedic implant devices, related surgical instruments and the Active Intelligence® platform of smart technologies to hospitals and physicians. Headquartered in Gainesville, Fla., Exactech markets its products in the United States, in addition to more than 30 markets in Europe, Latin America, Asia and the Pacific. Visit www.exac.com for more information and connect with us on LinkedIn , VuMedi , YouTube , Twitter and Instagram .

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    Validation Engineer • Gainesville, FL, US

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