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Controls Engineer
Controls EngineerBD • Mebane, NC, US
Controls Engineer

Controls Engineer

BD • Mebane, NC, US
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Overview

Job Description Summary

We are the makers of possible. BD is one of the largest global medical technology companies in the world. Advancing the world of health™ is our Purpose, and it's no small feat. It takes the imagination and passion of all of us—from design and engineering to the manufacturing and marketing of our billions of MedTech products per year—to look at the impossible and find transformative solutions that turn dreams into possibilities.

We believe that the human element, across our global teams, is what allows us to continually evolve. Join us and discover an environment in which you'll be supported to learn, grow and become your best self. Become a maker of possible with us.

Position Summary

We are looking for a Control Engineer to support and improve our automated manufacturing lines for diagnostic reagents. This role is critical to ensuring high product quality, regulatory compliance, and operational efficiency in a high-throughput, GMP-regulated environment. The ideal candidate will bring deep expertise and leadership in industrial automation, process control, and data integrity.

Responsibilities

  • Serve as the technical lead for designing, programming, and commissioning controls and automation systems for new and existing high-volume production lines.
  • Develop and program PLC logic (e.g., Allen-Bradley, Siemens), HMI / SCADA interfaces, and motion control systems to optimize equipment performance, safety, and cycle time.
  • Design and implement robotics programs for automated assembly and material handling.
  • Integrate machine vision systems (e.g., Cognex, Keyence) for automated inspection, quality control, and guidance.
  • Lead troubleshooting and root cause analysis for complex electrical, software, and mechanical issues to minimize downtime and prevent recurrence.
  • Collaborate with cross-functional project teams, including manufacturing, quality, IT, and maintenance.
  • Ensure all controls and software development comply with FDA regulations and quality system procedures, such as design reviews and validation protocols (IQ / OQ / PQ).
  • Generate and revise technical documentation, including electrical schematics, user requirement specifications (URS), functional specifications (FS), and standard operating procedures (SOPs).
  • Drive continuous improvement initiatives using methodologies like Lean Manufacturing and Six Sigma to increase Overall Equipment Effectiveness (OEE).
  • Provide mentorship and technical guidance to junior engineers and maintenance technicians.
  • Manage and coordinate activities with external vendors and integrators for new equipment installations and upgrades.

Education and Qualifications

  • Bachelor's degree in Electrical Engineering, Mechatronics, or a related field;
  • 5+ years of hands-on experience in controls engineering within a high-volume manufacturing environment.
  • Expert-level proficiency in PLC programming with Allen-Bradley ControlLogix / CompactLogix and FactoryTalk View.
  • Extensive experience with motion control systems, servo drives, and industrial robotics.
  • Proven ability to design and integrate machine vision systems into automated sequences.
  • Solid understanding of industrial networking protocols such Ethernet / IP.
  • Experience with automated data collection and integration with Manufacturing Execution Systems (MES) is a plus.
  • Strong experience working within a regulated environment and a solid understanding of validation procedures (IQ / OQ / PQ).
  • Excellent analytical, problem-solving, and communication skills.
  • At BD, we prioritize on-site collaboration because we believe it fosters creativity, innovation, and effective problem-solving, which are essential in the fast-paced healthcare industry. For most roles, we require a minimum of 4 days of in-office presence per week to maintain our culture of excellence and ensure smooth operations, while also recognizing the importance of flexibility and work-life balance. Remote or field-based positions will have different workplace arrangements which will be indicated in the job posting.

    For certain roles at BD, employment is contingent upon the Company's receipt of sufficient proof that you are fully vaccinated against COVID-19. In some locations, testing for COVID-19 may be available and / or required. Consistent with BD's Workplace Accommodations Policy, requests for accommodation will be considered pursuant to applicable law.

    Why Join Us?

    A career at BD means being part of a team that values your opinions and contributions and that encourages you to bring your authentic self to work. It's also a place where we help each other be great, we do what's right, we hold each other accountable, and learn and improve every day.

    To find purpose in the possibilities, we need people who can see the bigger picture, who understand the human story that underpins everything we do. We welcome people with the imagination and drive to help us reinvent the future of health. At BD, you'll discover a culture in which you can learn, grow, and thrive. And find satisfaction in doing your part to make the world a better place.

    To learn more about BD visit https : / / bd.com / careers

    Becton, Dickinson, and Company is an Equal Opportunity Employer. We evaluate applicants without regard to race, color, religion, age, sex, creed, national origin, ancestry, citizenship status, marital or domestic or civil union status, familial status, affectional or sexual orientation, gender identity or expression, genetics, disability, military eligibility or veteran status, and other legally-protected characteristics.

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