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Lead Control Engineer
Lead Control EngineerBOSS Professional Services • New York, NY, US
Lead Control Engineer

Lead Control Engineer

BOSS Professional Services • New York, NY, US
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Location : New York

Type : Permanent

Job # : 3028

Position : LEAD PLC Controls Engineer : We are seeking a highly skilled Senior PLC Controls Engineer to lead the development, testing, and validation of process control systems for our cutting-edge clean energy technology. This role involves programming, configuring, and troubleshooting PLC-based systems and validating performance through pilot plant testing.

Responsibilities

  • Collaborate with stakeholders to define automation and control requirements for chemical processes and testing facilities.
  • Design and maintain Siemens S7-1500 PLC-based control systems that meet safety, performance, and regulatory standards.
  • Develop and maintain ICC lists, PLC IO mapping, and control system requirements documentation.
  • Program BPCS and SIS using SIMATIC STEP 7 Professional V19 and STEP 7 Safety Advanced V19.
  • Simulate PLC programs using PLCSim Advanced and develop HMI using WinCC OA.
  • Operate and maintain BPCS and SIS systems, troubleshoot issues, and coordinate with vendors.
  • Manage SCADA system hardware / software, including data historian, firewalls, and network components.
  • Collaborate with electrical, chemical, and test engineering teams on system testing and commissioning.
  • Support automation solutions for demonstration units, pilot systems, and future product generations.

Minimum Qualifications

  • Bachelor's degree in electrical engineering, computer science, or related field (or equivalent experience).
  • 8+ years of Siemens PLC programming experience using IEC 61131-3 standards.
  • 5+ years of HMI development and SCADA network management experience.
  • Proficiency in PLC simulation, communication protocols (Modbus, CAN, J1939, PROFINET, OPC UA, MQTT), and interpreting PCIDs and schematics.
  • Experience with process control hardware (sensors, actuators, VFDs, etc.).
  • Strong analytical, problem-solving, and communication skills.

    • Preferred Qualifications

  • 10+ years of Siemens PLC programming experience.
  • 8+ years in redundant BPCS / SIS and SCADA network architecture.
  • 5+ years of HMI development using WinCC OA and cloud-based remote monitoring.
  • Experience in commissioning large-scale chemical facilities.
  • Proficiency in control algorithm development using Simulink, MATLAB Coder, and related tools.
  • Solid understanding of control theory (linear, nonlinear, multivariable).
  • Experience with closed-loop control systems (PID, cascade).
  • EIT certification or Certified Controls Engineer credential.

    • J-18808-Ljbffr

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    Control Engineer • New York, NY, US