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Lead Launch IE
Lead Launch IESegula Technologies • Rockford, IL, US
Lead Launch IE

Lead Launch IE

Segula Technologies • Rockford, IL, US
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Overview

Segula Technologies is seeking an Industrial Engineer to support new product introductions at a major OEM facility. This role focuses on methods development, line balancing and continuous improvement—ensuring production lines meet performance, safety, and quality targets throughout launch and ramp-up in collaboration with Manufacturing and Engineering teams.

Key Responsibilities

  • Lead and manage a team on conducting time and motion studies, develop standardized work, and balance operator workloads to align with takt time using Pre-determined Time Standards like MTM, MOST or MODAPTS
  • Train the team in customer new product introduction process
  • Present the station readiness plan to steering committee and to the customer
  • Present the line balance to the core launch team which will include product, engineering and operational team members.
  • Lead throughput and bottleneck analysis to identify improvement opportunities and eliminate constraints.
  • Provide direction to Station Design, Manufacturing Engineering, and Quality teams to implement design and process improvements.
  • Ensure that the data for ergonomic evaluations using digital tools such as Process Simulate Human or ErgoMan is provided to the responsible team
  • Validate PFMEA and process documentation for compliance and launch approval.
  • Lead or participate in continuous improvement (Kaizen) workshops and lean manufacturing initiatives.
  • Track and report launch metrics including cycle time adherence, first-time quality, downtime, and throughput performance.
  • Support pilot builds, tool tryouts, and process validation during pre-production phases.

Qualifications

  • Bachelor's degree in industrial, Mechanical, or Manufacturing Engineering (or related discipline) or relevant work experience
  • 7 to 10 years of experience in an automotive manufacturing or assembly environment.
  • Proficiency in using AutoCAD and Microsoft Excel for line layouts and analysis.
  • Experience with lean manufacturing, line balancing, and standardized work principles.
  • Strong working knowledge of PFMEA, lean methodologies, and ergonomic design.
  • Excellent analytical, organizational, and problem-solving skills.
  • Preferred Skills

  • Experience supporting vehicle launch, retooling, or model change programs.
  • Familiarity with Tecnomatix Process Simulate, Power BI, or other digital manufacturing tools.
  • Six Sigma or Lean Manufacturing certification (Green Belt or higher).
  • Experience with SAP, MES, or similar production tracking systems.
  • Working knowledge of throughput simulation and material flow optimization.
  • Additional Information

    All your information will be kept confidential according to EEO guidelines.

    Why Join Us

  • Be part of new vehicle program launches shaping the future of manufacturing industry.
  • Collaborate with global engineering experts in a fast-paced, innovative environment.
  • Competitive compensation, benefits, and professional development opportunities.
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    Launch • Rockford, IL, US

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