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Controls Engineer

Controls Engineer

IFab CorporationGastonia, NC, US
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Position Summary :

  • We are seeking a  Controls Engineer  to design, program, and support automation and control systems that drive efficiency and productivity in our fabrication processes.
  • The ideal candidate will have strong expertise in PLC programming, HMI development, and industrial automation, with the ability to integrate controls into complex fabrication systems.
  • This role requires hands-on problem-solving, collaboration with cross-functional teams, and a passion for optimizing manufacturing operations through smart automation solutions.

Key Responsibilities :

  • Design, program, and implement control systems for fabrication machinery and automation projects.
  • Develop and maintain PLC, HMI, and SCADA programs for equipment operation and monitoring.
  • Troubleshoot, diagnose, and resolve issues with control systems, sensors, and automation equipment.
  • Collaborate with mechanical and electrical engineers to integrate controls into new and existing equipment.
  • Support continuous improvement projects by identifying opportunities for automation and process optimization.
  • Ensure compliance with electrical and safety standards (NEC, OSHA, NFPA).
  • Create technical documentation, schematics, and manuals for control systems.
  • Provide training and support to production and maintenance teams on control system operation.
  • Assist with vendor selection, component specification, and system integration.
  • Qualifications :

  • Bachelor’s degree in Electrical Engineering, Controls Engineering, Mechatronics, or related field. 4+ years of experience in controls engineering or industrial automation (fabrication / manufacturing environment preferred).
  • Proficiency in PLC programming (Allen-Bradley, Siemens, or similar).
  • Experience with HMI / SCADA systems and industrial communication protocols (Ethernet / IP, Modbus, Profibus).
  • Strong knowledge of sensors, actuators, robotics, and motor control systems (VFDs, servos, etc.).
  • Ability to read and create electrical schematics using CAD tools.
  • Strong problem-solving and troubleshooting skills.
  • Excellent communication and teamwork abilities.
  • Preferred Experience with robotic welding or CNC automation in metal fabrication.
  • Knowledge of Lean Manufacturing and process improvement methodologies.
  • Familiarity with ERP / MRP systems for manufacturing integration.
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    Control Engineer • Gastonia, NC, US