Senior Process Engineer

General Overview

Emvolon Inc. (www.emvolon.com) is an innovative MIT spin-off on a mission to convert greenhouse gas emissions into carbon-negative fuels and chemicals like green methanol and green ammonia. Leveraging our patented technology, we transform car engines into cost-effective, modular chemical plants. This groundbreaking approach enables us to support various industries, including maritime, aviation, energy, waste management and agriculture, in powering the global economy without emissions. At Emvolon, we are proud to have attracted capital from notable VC funds and have been recognized with grants from ARPA-E, the US Department of Energy, the US Department of Agriculture, and the National Science Foundation.

Job Summary

We are seeking an experienced and highly driven

Senior Process Engineer

with a strong background in EPC project execution and

proven history of developing FEED packages for chemicals / fuels

and novel process scale-up, to lead the development and execution of our first-of-a-kind (FOAK) gas-to-methanol conversion technology.

This position offers a unique opportunity to play a pivotal role in commissioning of a transformative, cost-effective chemicals production technology. In this role you will lead key engineering efforts across FEED, detailed design, fabrication, and start-up, partnering closely with EPC contractors, technology partners, and internal R&D teams.

This role is ideal for an experienced process engineer who is eager to apply EPC discipline to emerging clean technologies, and help scale innovative gas-to-chemicals solutions to commercial reality.

Role Responsibilities

Lead engineering efforts for FOAK systems from engineering design through commissioning, ensuring delivery of safe, robust, and scalable process design

Provide technical leadership on core process engineering deliverables such as Process Flow Diagrams (PFDs), Piping and Instrumentation Diagrams (P&IDs), Heat and Material Balances and Equipment datasheets and specifications

Execute and validate process simulations using Aspen HYSYS to support equipment sizing and system optimization

Drive and support FEED and detailed engineering in collaboration with EPC firms, ensuring alignment with project schedules, cost targets, and regulatory requirement

Support HAZOPs, PHAs, and other process safety reviews, integrating best practices into engineering design and operation plans

Oversee the design, procurement, and integration of modular / skid-mounted process systems, ensuring fit-for-purpose design and manufacturability

Provide hands-on technical support during FAT, commissioning, and start-up of pilot and demonstration systems, including on-site troubleshooting and optimization

Assist development of standard operating procedures (SOPs), control philosophies, and start-up guides to ensure safe and consistent plant operation

Work cross-functionally with R&D, operations, and business development teams to meet technical milestones and customer-driven performance metrics

Champion a strong safety culture, ensuring compliance with EH&S standards and applicable codes (e.g., API, ASME, NFPA)

Required Qualifications

Master's or Bachelor's degree in Chemical Engineering or related field.

7+ years of process engineering experience in EPC project environments, including FEED, detailed design, and start-up

Proven experience in process scale-up, especially in novel or first-of-a-kind technologies, and working with modular or skid-mounted systems

Deep understanding of gas processing, hydrocarbon separation, and reactor-based systems (preferably methanol synthesis or syngas conversion)

Demonstrated ability to translate process requirements into industrial-grade engineering packages and work effectively with multidisciplinary EPC teams

Strong hands-on experience with process simulation tools (e.g., Aspen HYSYS)

Field experience with plant commissioning, troubleshooting, and start-up

Knowledge of process automation, instrumentation, and control systems is a plus.

Strong understanding of process safety, with experience conducting and implementing HAZOP recommendations

Preferred Attributes

Experience in early-stage clean tech, startups, or FOAK commercialization environments

Knowledge of renewable natural gas (RNG), syngas processing, or alternative fuels

Excellent communication skills and the ability to coordinate effectively with diverse stakeholders including EPC contractors, vendors, and internal teams

High tolerance for ambiguity, with a hands-on, problem-solving mindset and ability to thrive in fast-paced development environments

Willingness to travel to field sites and fabrication yards during critical phases of project execution

Location, Travel & Work Authorization

This is a full-time, on-site role based at our Woburn, MA facility. We are seeking candidates who can work in person as part of a highly collaborative, hands-on engineering team. While the role is primarily office and lab-based, periodic travel is expected to support commissioning and troubleshooting activities at partner and pilot plant sites.

Applicants must be currently authorized to work in the United States for any employer. We are unable to sponsor or take over sponsorship of employment visas at this time.

Benefits

Health and dental insurance for employees and dependents

Generous time off and unplugged time

Flexible work hours and hybrid work opportunities

Professional development and continuous learning

At Emvolon, our MIT roots run deep in innovation and rigorous scientific and entrepreneurial pursuits. We champion collaboration, a growth mindset, accountability, and diverse perspectives, all while prioritizing employee support and a flexible work environment.

Emvolon is proud to be an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, gender identity or expression, sexual orientation, national origin, genetics, disability, age, veteran status, or any other characteristic protected by the law.

In compliance with federal law, all persons hired will be required to verify identity and eligibility to work in the United States and to complete the required employment eligibility verification document form upon hire

Please submit your application to

Careers@emvolon.com