Senior Prototype & Manufacturing Engineer
We are seeking a highly experienced Engineer, Prototype & Manufacturing Senior to support the Prototype, Manufacturing and Test Department (PMTD) at NAWCAD Lakehurst. This position plays a critical role in the development, prototyping, manufacturing, and sustainment of Aircraft Launch and Recovery Equipment (ALRE) and Support Equipment (SE) systems. Programs include EMALS, AAG, ARC, and other mission-critical ALRE systems that directly support U.S. Navy fleet readiness. This is a hands-on role requiring both engineering expertise and a deep understanding of manufacturing processes. The ideal candidate will bring advanced knowledge in manufacturing technology, prototyping, electrical / electronic systems, and Aircraft Platform Interface (API) systems.
Responsibilities :
- Apply advanced engineering principles to support manufacturing, prototyping, and testing of ALRE and SE systems.
- Conduct technical analyses, data acquisition, and documentation of test results.
- Perform design reviews, manufacturability assessments, and recommend design improvements.
- Support engineering investigations of equipment / material failures and propose corrective actions.
- Manufacture proof-of-concept prototypes, production equipment, and test fixtures.
- Support installation, modification, and checkout of ALRE and SE systems shipboard and ashore.
- Develop and improve electronic manufacturing processes including printed wiring board assemblies.
- Conduct QA verification, inspections, and vendor assessments to ensure conformance to specifications.
- Support ISO-9001 quality management activities and document control.
- Utilize and support the J.E.D.I. system (VB.net, SQL Server, Crystal Reports) for workflow, project management, and reporting.
- Collaborate with production, quality, and engineering teams to ensure projects meet cost, schedule, and performance objectives.
Required Qualifications :
Education : Master's degree in Electrical, Electronics, Mechanical, or Industrial Engineering from an accredited institution.Experience : Minimum 10 years of experience in manufacturing of equipment. Comprehensive knowledge of manufacturing processes including electrical / electronic systems, analog / digital components, printed circuit card design / manufacture, and power distribution / loading. At least 3 years of specialized experience with prototyping, production, repair, and overhaul of Aircraft Platform Interface (API) systems, equipment, and components. Demonstrated knowledge of advancements in manufacturing technology and ability to assess their impact on API equipment manufacturing.Security Clearance : Active DoD Secret (required at start).Desired Skills :
Experience with reverse engineering, prototyping, and producibility engineering.Familiarity with QA processes including ISO-9001 compliance.Hands-on background supporting shipboard installations of ALRE / SE systems.Strong communication skills for documentation, reporting, and cross-team collaboration.Why Join Us?
Opportunity to directly support U.S. Navy mission-critical programs.Engage in cutting-edge prototype and manufacturing work that impacts fleet readiness.Competitive compensation and comprehensive benefits.Work within a collaborative engineering environment with advanced technologies.Apply now if you meet all qualifications and have the expertise to support this critical Navy program.