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Mechanical Design Engineer - Material Handling

Mechanical Design Engineer - Material Handling

Mesabi Metallics Company LLCNashwauk, MN, US
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About Mesabi Metallics When you join the team at Mesabi Metallics, you become part of a pioneering group advancing sustainable mining practices and driving innovation in the iron ore industry.

Our commitment extends to providing a safe work environment, supporting environmental stewardship and generating value for all stakeholders.

You will be joining us at a pivotal moment in Minnesota’s mining history :

  • Mesabi Metallics’ cutting-edge iron ore mining and pelletization project is currently under construction.
  • Once completed, it will mark the first new mine and pellet plant in Minnesota in nearly 50 years.
  • More importantly, you'll be immersed in a positive, supportive work environment that values your contributions and fosters your professional growth.
  • Our culture is shaped by our core values which are sustainability, integrity, inclusivity, innovation, teamwork, determination and performance, and our employees are empowered to make a difference every day.
  • At Mesabi Metallics, you are part of a legacy of excellence, playing a key role in shaping the future of global infrastructure and industry.
  • Position Summary Mesabi Metallics is seeking an experienced Design Engineer specializing in Mechanical Material Handling systems, responsible for overseeing the design engineering activities related to bulk material handling equipment / system for steel industry projects, including iron ore mining, beneficiation, pelletization, and downstream iron & steel making.
  • The incumbent ensures efficient, reliable material flow systems that optimize productivity while maintaining the highest standards of safety.
  • Job Responsibilities Lead design, engineering, and execution of mechanical material handling equipment / systems including conveyors, feeders, stackers, reclaimers, crushers, hoppers, silos, and transfer stations.
  • Develop technical specifications, datasheets, layout and detail drawings for material handling systems ensuring compliance with project requirements and industry standards.
  • Review and approve vendor drawings, equipment datasheets, and fabrication processes.
  • Perform equipment selection, capacity calculations, and layout optimization to meet operational and throughput targets.
  • Coordinate with civil, structural, electrical, and automation teams for integrated project delivery.
  • Support procurement, installation supervision, testing, and commissioning activities on site.
  • Conduct troubleshooting and root cause analysis for material handling equipment during construction and operation.
  • Ensure compliance with safety standards (OSHA), environmental regulations, and company policies.
  • Prepare project reports, technical documentation, status updates and as-built drawings.
  • Collaborate with contractors, vendors, and regulatory authorities to ensure quality and timely execution.
  • Mentor junior engineers and facilitate technical knowledge sharing.
  • Skills and Qualifications 7 to 15 years of hands-on experience in mechanical engineering focusing on material handling systems within steel, mining, or bulk material industries.
  • Strong knowledge of mechanical design and operation of conveyors (belt, chain, screw), crushers, feeders, stackers, and reclaimers.
  • Proficient in CAD software (AutoCAD, SolidWorks) and material handling simulation tools.
  • Familiarity with industry standards (CEMA, ASME, ASTM) and safety regulations.
  • Experience with EPC / EPCM project execution and vendor management.
  • Excellent problem-solving, communication, and project management skills.
  • Ability to work effectively in multidisciplinary project teams.
  • Professional Engineer (PE) certification or equivalent.
  • Knowledge of bulk material flow dynamics and equipment maintenance.
  • Experience with condition monitoring and reliability engineering.
  • Familiarity with automation and control systems used in material handling.
  • Exposure to project scheduling and cost control tools (Primavera, MS Project).
  • Education Bachelor's degree in Mechanical Engineering or related Field.
  • Physical Requirements This position is a mixture of field work and office duties.
  • Field work will be conducted daily throughout the year so exposure to the elements (rain, snow, cold, heat, etc) is to be expected.
  • The office duties will require work in front of a laptop, desk, and phone.

Salary Range :

  • $120,000 - $150,000 annually, depending on experience and qualifications.
  • Benefits :

  • Health Insurance : Comprehensive medical and dental coverage with an HSA option.
  • Retirement Plan :

  • 401(k) with 6% company match.
  • Lincoln STD, LTD, & Life Insurance :

  • Coverage provided by Mesabi Metallics.
  • Paid Time Off (PTO) :

  • 0-5 Years : 120 hours per year.  5-10 Years :  160 hours per year.  10+ Years : 200 hours per year.
  • Plus 9 paid holidays.
  • Mesabi Metallics Company LLC is an equal opportunity employer and values diversity in the workplace.
  • We are committed to creating an inclusive environment where all employees feel valued, respected, and empowered to contribute to our success.
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