CNC Laser Programmer

Job Title : CNC Laser Tube & Flat Programmer (Desk-Based)

Reports To : Engineering Manager

Employment Type : Full-Time (Non-Exempt / Exempt TBD)

Department : Manufacturing Engineering

Schedule : 1st Shift (6 : 00 AM 2 : 30 PM), occasional OT / weekends as needed

Position Summary :

Create, review, and optimize CNC laser cutting programs-primarily for tube and flat parts-supporting production of transit vehicle components. This is primarily a desk-based role within the engineering department focused on 3D programming, file prep, and manufacturability checks. Limited machine operation exposure may occur for prove-outs or troubleshooting.

Key Responsibilities :

Programming & CAM :

Generate and edit programs for laser tube and flat-bed cutting using 3D workflows (preferred), including post-processing to machine-ready formats (e.g., .LST ).

Build toolpaths, nests, and cut strategies; assign pierce points, lead-ins / outs, and micro-tabs to meet quality and throughput targets.

Perform manufacturability reviews (geometry, bend-relief, kerf / heat effects, collision risks, tube support) and optimize cycle times and material yield.

Create first-article (FAI) programs and revision updates; maintain version control and clear naming conventions.

Drawings & Data Integrity :

Read and interpret engineering prints (GD&T basics), 3D models, BOMs, and work orders.

Validate model integrity (units, material, thickness, tube profiles), edge conditions, and feature orientation prior to posting.

Ensure program metadata matches traveler (material, thickness, cut gas, nozzle, lens) and downstream routing.

Machine / Process Support :

Support programming for Trumpf TruLaser Tube 5000 fiber (tube) and flat-bed lasers; advise on parameters (assist gas, power, feed, frequency) and consumables.

Partner with production and QC on first-piece validation; adjust programs for edge quality, burr control, and dimensional accuracy.

Provide concise setup notes for operators (work offsets / zero, chuck / mandrel requirements, clamps, tube orientation).

Material Flow & Documentation :

Stage digital kits for jobs (programs, setup sheets, cut lists, nests) and release to the floor.

Track and update program libraries; document best practices and standard cut settings.

Log issues (material shortages, programming constraints) and propose corrective actions.

Continuous Improvement :

Drive yield, uptime, and quality improvements through better nesting and cut strategies.

Collaborate with engineering on design-for-manufacture (DFM) feedback for tube and flat parts.

Qualifications :

High school diploma or equivalent required; technical certificate or AS in Manufacturing / Mechanical Technology preferred.

2+ years CNC laser programming experience (tube and flat preferred).

3D modeling proficiency (SolidWorks preferred) ; comfort moving between 3D CAD and CAM.

Familiarity with CNC programming formats, .LST files , and laser post-processors; G / M code literacy a plus.

Able to read engineering drawings / prints; basic GD&T and shop math.

Strong mechanical aptitude and problem-solving; excellent computer skills ( Microsoft Office ).

Nice to have : Forklift / overhead crane familiarity (for floor collaboration); experience with FAI and in-process quality checks.

Physical Requirements :

Primarily desk / computer work; occasional standing / walking on the shop floor for prove-outs.

Lift up to 40 lbs occasionally (fixtures / samples) with assistance as needed.

Work Environment :

Office adjacent to a manufacturing floor with laser cutting, welding, and material handling.

Standard 1st shift (6 : 00 AM 2 : 30 PM) with occasional overtime / weekends based on production needs.

Notes :

Role emphasizes programming over machine operation ; some machine-side interaction may be required during trials or troubleshooting.

This description summarizes core duties and may be adjusted based on business needs.

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