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Predictive Reliability Tech II
Predictive Reliability Tech IIShaw Industries • Andalusia, AL, US
Predictive Reliability Tech II

Predictive Reliability Tech II

Shaw Industries • Andalusia, AL, US
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Overview

Job Title : Predictive Reliability Tech II

Position Overview : Shaw Industries is looking for a Predictive Reliability Tech II to effectively lead and execute a PdM program to improve and optimize the reliability of production and infrastructure equipment. Shaw Industries Group, Inc. is a leader in flooring and other surface solutions designed for residential housing, commercial spaces and outdoor environments. It leverages strengths in design, innovation and operational excellence with a people-centered, customer-focused approach. Brands include Anderson Tuftex, COREtec, Shaw Floors, Patcraft, Philadelphia Commercial, Shaw Contract, Shaw Sports Turf, Shawgrass, Southwest Greens, Watershed Geo and more. Headquartered in Dalton, Georgia, Shaw is a wholly owned subsidiary of Berkshire Hathaway, Inc. with more than $6 billion in annual sales and 18,000 associates worldwide.

Essential Duties

  • Utilize various PdM test instruments including Vibration analyzers, Infrared Imagers, and Ultrasound collectors.
  • Effectively perform analysis of ultrasound, vibration, and infrared data to determine necessary actions.
  • Attend offsite certification and training courses on theory and application of PdM technology and how to analyze the data. Training curriculum and providers must be ISO recognized, or equivalent training provided by the Corporate Reliability Group or Fibers Reliability Group.
  • Document findings, build and maintain routes, develop baselines, trend data, interpret results, create and generate corrective work orders.
  • Perform FFT (Spectrum) and Timewave Analysis for both Vibration and Ultrasound data.
  • Set up custom measurements to diagnose specific fault conditions in Vibration software with Technical Associates' "Proven Method."
  • Optimize PdM strategies to get the most value and life out of critical support and process equipment.
  • Embrace full ownership and responsibility of the plant vibration database for all route-based and continuous monitoring programs.
  • Gain proficiency in a variety of software packages for collection, analysis, and reporting of Vibration, Ultrasound, Infrared, Motor Testing, and Oil Analysis data.
  • Demonstrate precision lubrication techniques leveraging PdM technologies.
  • Employ testing for specific fault diagnosis by performing Run-Up / Coast Down, Bump Tests, and Phase Analysis.
  • Demonstrate ability to visually identify electrical components as they relate to Infrared scan reporting and corrective work documentation.
  • Train technicians and departmental management on predictive maintenance fundamentals.
  • Subject Matter Expert (SME) on precision alignment of direct coupled shafts and belts / sheaves; utilizing precision alignment tools.
  • Work nights, weekends and holidays as necessary to keep the program on schedule.
  • Maintain the integrity and security of sensitive and technical tools.
  • Communicate effectively with management to adequately address findings in a timely manner.
  • Mentor Level I PdM techs internal and external to the local plant.
  • Share notable case studies and findings to Shaw PdM network.

Non-Essential Duties

  • Perform other duties as assigned by leadership.
  • Actively participate in various committees.
  • Maintain a clean work area.
  • Physical Requirements

  • Able to sit, stand or walk eight to twelve hours a day.
  • Able to bend, stoop, squat, lift, climb ladders and reach occasionally.
  • Able to lift / carry packages weighing up to fifty (50) pounds occasionally.
  • Able to wear OSHA and NFPA required PPE, including a 40-cal arc-flash protective suit for extended periods.
  • Able to operate highly technical equipment and analyze results, including reading multi-color graphs and screens and discerning colors.
  • Able to listen for and interpret noise anomalies of varying pitch or magnitude.
  • Able to make visual judgments of both a quantitative and qualitative nature at distances from six inches to twenty-five feet in varying environmental conditions.
  • Other Requirements

  • High school education, GED or its equivalent.
  • Must have good interpersonal, communication, leadership and organizational skills.
  • Must be able to work with close supervision.
  • Meet START requirements for the Technician-Electrician II, or Technician-Mechanic Level B.
  • Computer skills with programs and software related to predictive maintenance and Microsoft Suites.
  • Meet minimum requirements for certification as Vibration Level II Analyst from an ISO-accredited agency, including a minimum of 18 months vibration analysis experience and a score of 70% or greater on the certification test.
  • Training Requirements

  • All related training as required by Maintenance Manager.
  • Must have all OSHA, SAFE, SMS, and plant-specific training.
  • Lockout / Tag out training.
  • Powered Industrial Truck training.
  • Training on all applied PdM tools including Vibration, Infrared, Ultrasound, Motor Testing, and Oil Analysis.
  • Tools, Equipment & Materials

  • Blueprints, schematics, and sketches.
  • Drill press, band saw, hand tools and power tools such as grinder, vise, pipe wrench, hammers and wrenches.
  • All PPE listed on JHA.
  • Vibration Analyzer, Ultrasound Unit, Infrared Camera.
  • Safety & Security

    Comply with all Corporate & Plant Safety Rules and Guidelines. Be aware of and alert to all safety hazards within the facility (e.g., Lift Truck traffic).

    Benefits

  • Medical, dental, and vision insurance.
  • Life insurance and disability coverage.
  • Tuition reimbursement.
  • Employee assistance program.
  • Health savings account.
  • Paid Time Off.
  • Parental Leave.
  • 401K and Retirement Plans.
  • Product discounts for employees.
  • Adoption assistance.
  • Shaw Family Health Center (Dalton, GA, and Cartersville, GA locations).
  • And much more.
  • Work Shift

    8 Hr non-rotating shift, hours fall to in punch day, observed calendar, shift starts AM. Shaw Industries is an equal opportunity employer as to all protected groups, including protected veterans and individuals with disabilities.

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    Predictive Reliability Tech Ii • Andalusia, AL, US

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