Overview
Zachary Piper Solutions is currently looking for a Solar Array Manufacturing Engineer to support one of our aerospace partner on-site in Midland, TX . The Manufacturing Engineer will play a critical role in scaling production of photovoltaic (PV) solar arrays for a satellite constellation, enabling space-based cellular broadband for over 5 billion people. The ideal candidate will bring hands-on expertise in Hesse ultrasonic wire bonding and Amada resistance welding, and thrive in a fast-paced, high-volume cleanroom environment.
Responsibilities
- Develop and optimize manufacturing processes for solar cell tabbing, stringing, interconnection, and panel assembly.
- Operate and maintain Hesse ultrasonic wedge bonders for precision wire bonding of solar cells.
- Operate and program Amada resistance welding systems for bus bar attachment and structural bonding.
- Create process documentation, work instructions, and inspection criteria for production teams.
- Lead root cause analysis and implement corrective actions to resolve bonding / welding defects.
- Define equipment requirements, perform capability studies, and ensure calibration of bonding / welding tools.
- Train technicians on solar cell handling, ESD safety, and precision equipment operation.
- Ensure compliance with aerospace standards (NASA, IPC-A-610, J-STD-001) and cleanroom protocols.
Qualifications
Bachelor's degree in Mechanical, Electrical, Manufacturing Engineering, Materials Science, or related field.3+ years of hands-on experience in solar array manufacturing, wire bonding, or microelectronics.Proven expertise with Hesse ultrasonic bonding and Amada resistance welding systems.Familiarity with cleanroom operations and ESD controls.Strong understanding of photovoltaic cell assembly and space-grade component handling.Experience with aerospace quality standards (NASA, ESA, IPC).Must be eligible to work in the United States and pass a background check.Compensation
Salary Range : $70,000 - $95,000 depending on experienceComprehensive Benefits : Medical, Dental, Vision, PTO, Sick Leave if required by law, and HolidaysThis job opens for applications on 9 / 2 / 25. Applications for this job will be accepted for at least 30 days from the posting date.
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