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Mechanical R&D Engineer

Mechanical R&D Engineer

Intellectt INCNJ, United States
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Job Title : Mechanical R&D Engineer

Location : New Jersey, USA

Position Summary :

We are seeking a highly motivated and innovative Mechanical R&D Engineer to join our Research & Development team in California. The ideal candidate will be responsible for designing, developing, and improving mechanical systems and components for next-generation products. This role requires a blend of creativity, technical expertise, and hands-on engineering experience to transform conceptual ideas into functional, manufacturable solutions.

Key Responsibilities :

  • Lead the design and development of mechanical components and assemblies for new and existing products.
  • Collaborate with cross-functional teams including Electrical, Software, Manufacturing, and Quality to ensure robust and cost-effective designs.
  • Create detailed 3D CAD models, 2D drawings, and engineering documentation (using SolidWorks, Creo, or CATIA).
  • Perform design analyses including tolerance stack-ups, stress / strain simulations (FEA), and thermal analysis.
  • Build and test prototypes; analyse performance data and refine designs based on results.
  • Research and evaluate new materials, manufacturing technologies, and design methodologies to support innovation.
  • Ensure compliance with California and federal safety, environmental, and regulatory standards.
  • Support continuous improvement initiatives in design efficiency, product quality, and process optimization.
  • Prepare and present technical documentation, design reports, and test results to stakeholders.

Required Qualifications :

  • Bachelor's degree in Mechanical Engineering or related field (Master's preferred).
  • 4 5 years of professional experience in mechanical design, product development, or R&D (preferably in manufacturing, automotive, medical devices, or consumer products).
  • Proficiency in CAD tools such as SolidWorks, Creo, or CATIA.
  • Working knowledge of GD&T, FEA, DFMEA, and root cause analysis methods.
  • Hands-on experience with prototype fabrication, testing, and validation.
  • Strong understanding of materials, machining, moulding, casting, and additive manufacturing processes.
  • Excellent analytical, documentation, and communication skills.
  • Ability to thrive in a fast-paced, collaborative R&D environment.
  • Preferred Skills :

  • Experience with sustainability-focused design or energy-efficient systems.
  • Familiarity with ISO 9001, ASME, or FDA (for regulated industries) standards.
  • Exposure to project management tools (JIRA, Asana, or MS Project).
  • Working knowledge of PLM systems (e.g., Windchill, Teamcenter).
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