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Reliability Engineer

Reliability Engineer

ADMA BiologicsBoca Raton, Florida, United States
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Job Description

ADMA Biologics is a biopharmaceutical company relentlessly committed to creating superior products for immunodeficient patients at risk for infection. It is our devotion to this underserved population that fuels us and our hands-on approach to production and development that sets us apart.  If you are looking for a dynamic, innovative, growing company in the biopharmaceutical industry that is committed to excellence and integrity, then consider ADMA Biologics. We currently have an exciting opportunity available for a Reliability Engineer!

Job Title : Reliability Engineer

Job Description : Position Summary

The  Reliability Engineer  will provide maintenance reliability and predictive maintenance support to the Manufacturing Facility and develop / establish the reliability engineering tools / programs to ensure that all equipment remain in optimal state of operation and cGMP compliance.  Must have the ability to apply engineering theory, practices, and principles to determine root cause of equipment failures and to perform equipment performance evaluations.

Essential Functions (ES) and Responsibilities

  • Works to ensure the reliability and maintainability of new and modified installations. The Reliability Engineer is responsible for adhering to the  Life Cycle Asset Management (LCAM)  process throughout the entire life cycle of new and existing assets.
  • Participate in the development of design and installation specifications along with commissioning plans. Participate in the development of criteria for and evaluation of equipment and technical MRO suppliers and technical maintenance service providers. Develops acceptance tests and inspection criteria.
  • Participates in the final check out of new installations. This includes factory and site acceptance testing that will assure adherence to functional specifications.
  • Guides efforts to ensure reliability and maintainability of equipment, processes, utilities, facilities, controls, and safety / security systems.
  • Professionally and systematically defines, designs, develops, monitors, and refines an  Asset Maintenance Plan  that includes Value-added preventive maintenance tasks and Effective utilization of predictive and other non-destructive testing methodologies designed to identify and isolate inherent reliability problems
  • Provides input to a Risk Management Plan that will anticipate reliability-related, and  non-reliability-related risks  that could adversely impact plant operation.
  • Works with Production to perform analyses of assets including Asset Utilization, Overall Equipment Effectiveness, remaining useful life and other parameters that define operating condition, reliability, and costs of assets.
  • Develops engineering solutions to repetitive failures and all other problems that adversely affect plant operations. These problems include capacity, quality, cost, or regulatory compliance issues. To fulfill this responsibility the Reliability Engineer applies :

Data analysis techniques that can include :

  • Statistical Process Control, Reliability modeling and prediction, Fault Tree Analysis, Weibull Analysis, Six Sigma (6σ) Methodology
  • Root-cause, Root-Cause Failure and Failure Mode Effectiveness Analysis (RCA, RCFA, FMEA)
  • Failure Reporting, Analysis and Corrective Action System (FRACAS)
  • Preliminary Hazards Analysis (PHA)
  • Job Responsibilities or Job Requirements Competencies Ability to follow the cGMP’s and procedures with great attention to detailAbility to read and understand blueprintsAbility to understand and interpret government regulations and customer specificationsAble to evaluate and interpret regulations and recognize the need for appropriate changes relative to proceduresAble to work in high-pressure, deadline-driven environmentActively provides feedback to operations management and staff regarding staff performance

    against SOPs. Works to develop and maintain a collaborative and effective working

    relationship with operations managementAdvanced knowledge of standard office software (Microsoft Office including Word, Excel, and Microsoft Project)Demonstrated ability to achieve goals, overcome obstacles, and meet deadlinesFDA AdherenceIdentifies ways to improve workflow and identify efficiencies while working within constraints of SOPsKnowledge of instruments and electronics would be helpful to assist in the calibration and repair of control devicesMust be able to prepare, deliver spreadsheets, data analysis, presentations and facilitate for small and large groupsPossess time management skills and be able to balance multiple job assignments at onceExperience Requirements

    Minimum of 5 years of reliability engineering / maintenance experience in a cGMP, Pharmaceutical / Biological manufacturing environment. Experience with process equipment (e.g., pumps, centrifuges, refrigeration, fluid flow).

    Preferred Experience Compliance Requirements (ES)

    As a part of our Quality Systems and cGMP initiatives, employees are responsible for ensuring compliance with all ADMA Quality policies, standards and SOPs in their area of work and responsibility.  This includes ensuring all Quality Assurance (QA) records and reports, Human Resources (HR) policies, and Environmental Health and Safety (EH&S) procedures and practices are completed in a timely manner. Any delay or failure to comply with policies, standards and procedures is required to be communicated / escalated to the appropriate responsible parties, such as QA, HR, or EH&S depending on the issue.

  • Direct and or assist in the design and execution of all capital projects assigned.
  • Daily contact with your immediate supervisor, manufacturing managers / personnel and other support groups, and as required other ADMA employees to research, resolve, or provide information.
  • Frequent contact with vendors, contractors and regulatory personnel.
  • Assist in and or champion investigation of deviations that are facilities / maintenance related etc. and ensure the appropriate corrective actions are taken.
  • Provide engineering support for required equipment upgrades and modifications and champion these efforts including writing, directing all change control activities, and commissioning plans as required.
  • Provides technical support to production, maintenance management and technical personnel.
  • Applies value analysis to repair / replace, repair / redesign, and make / buy decisions.
  • Job Description Footer :

    In addition to competitive compensation, we offer a comprehensive benefits package including : 401K plan with employer match and immediate vestingMedical, Vision, Life and Dental InsurancePet InsuranceCompany paid STD and LTDCompany Paid Holidays3 Weeks’ Paid Time Off (within the first year)Tuition Assistance (after the first year)Easily accessible to Tri-RailFree shuttle to the Boca Tri-Rail stationADMA Biologics uses E-Verify to confirm the employment eligibility of all newly hired employees. To learn more about E-Verify, including your rights and responsibilities, please visit  www.dhs.gov / E-Verify .

    ADMA Biologics is an Equal Opportunity Employer.

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    Reliability Engineer • Boca Raton, Florida, United States