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Plant Controls Engineer
Plant Controls EngineerVendEngine • Hazel Park, MI, US
Plant Controls Engineer

Plant Controls Engineer

VendEngine • Hazel Park, MI, US
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  • Evaluate control systems, products, components, and applications.
  • Evaluate new manufacturing and control technologies, adapting into specifications as appropriate.
  • Confirm control system functionality, including appropriate safety compliance, by designing and / or executing test procedures.
  • Prepare and / or review electrical, hydraulic, and pneumatic controls drawings for equipment purchases; collaborate with related engineering teams to evaluate components, materials, and suppliers.
  • Keep equipment operating and improve equipment uptime by performing periodic audits; troubleshooting breakdowns; requesting supplies; defining and reviewing preventive maintenance plans; calling for repairs; and implementing process improvements.
  • Maintain project documents using approved methodology, tools, and templates.
  • Maintain PLC documentation upon receipt from equipment suppliers and an archive of PLC programs and machine controls drawings in electronic format.
  • Implement and maintain data collection system from plant floor processing equipment.
  • Participate in PFMEA analysis and as a knowledge leader for lean manufacturing and other continuous improvement projects.
  • Identify and implement error-proofing requirements throughout the production process.
  • Identify and plan for process impact(s) as a result of engineering and launch changes.
  • All other duties as assigned.

Primary Job Responsibilities

  • Evaluate control systems, products, components, and applications.
  • Evaluate new manufacturing and control technologies, adapting into specifications as appropriate.
  • Confirm control system functionality, including appropriate safety compliance, by designing and / or executing test procedures.
  • Prepare and / or review electrical, hydraulic, and pneumatic controls drawings for equipment purchases; collaborate with related engineering teams to evaluate components, materials, and suppliers.
  • Manage supplier development and delivery.
  • Keep equipment operating and improve equipment uptime by performing periodic audits; troubleshooting breakdowns; requesting supplies; defining and reviewing preventive maintenance plans; calling for repairs; and implementing process improvements.
  • Maintain project documents using approved methodology, tools, and templates.
  • Maintain PLC documentation upon receipt from equipment suppliers and an archive of PLC programs and machine controls drawings in electronic format.
  • Implement and maintain data collection system from plant floor processing equipment.
  • Participate in PFMEA analysis and as a knowledge leader for lean manufacturing and other continuous improvement projects.
  • Identify and implement error-proofing requirements throughout the production process.
  • Identify and plan for process impact(s) as a result of engineering and launch changes.
  • All other duties as assigned.
  • Education And Experience

  • Bachelor's degree in in Engineering, IT, or in related fields
  • Years of Experience : 7+ year experience as a manufacturing / controls engineer in automotive manufacturing or assembly facility.
  • Travel

  • Travel Required : Yes
  • Knowledge, Skills, And Abilities

  • Working knowledge of automated assembly systems, basic theory of industrial control systems applications, design and operations, including concepts of power distribution.
  • Depth of knowledge in tooling design, process and layout design, quality engineering, ergonomics, health and safety.
  • Technical competence with IT and control systems; program and troubleshoot machine controls (Siemens-Step 7; Allen Bradley-Ladder Logic.)
  • Ability to diagnose problems with hydraulic, pneumatic and mechanical systems interfacing with electrical and electronic systems.
  • Apply knowledge of electronic and instrumentation principles to determine equipment malfunctions and restore equipment to operation.
  • Understanding of and experienced in program launch process (including APQP; PFMEA; control plans; plant layout; tooling and equipment design, development and implementation; facility deployment; etc.)
  • Strong project management skills; ability to manage multiple projects simultaneously and maintain attention to critical details and deadlines.
  • Skilled in root-cause based problem solving tasks to ensure that abnormalities, when observed, are acted upon to resolve root-causes.
  • Working knowledge of AutoCAD.
  • Ability to learn new technologies.
  • Excellent verbal and written communication skills to conduct training, interact and collaborate effectively with leadership, peers, sales, vendors, plant team members, etc.
  • Proficient in Microsoft Office software, Phoenix PC Works, Inderbus, DeviceNet, RSView, ControLogix.
  • Traits And Values

  • Hope : The quality of possessing and adhering to positive, optimistic expectation of future events.
  • Trust : Confidence in one another.
  • Compassion : The quality of an understanding of another's challenges.
  • Justice : Concern for fairness.
  • Wisdom : The quality of having good, sound judgement.
  • Courage : Strength in the face of adversity.
  • Seniority level

    Seniority level

    Mid-Senior level

    Employment type

    Employment type

    Full-time

    Job function

    Job function

    Engineering and Information Technology

    Industries

    IT Services and IT Consulting

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    Control Engineer • Hazel Park, MI, US