Summary :
The Manufacturing Engineer is responsible for developing and optimizing manufacturing process, with a strong emphasis on Continuation Engineering. This role works closely with engineering, product management, production and quality teams to ensure seamless product launches, to continuously improve manufacturability and drive efficiency from product launch to End of Life (EOL).
Responsibilities :
- ? Collaborate with engineering and product development teams to ensure manufacturability of new products, leading design for manufacturability (DFM) and design for assembly (DFA) initiatives
- ? Develop and implement process validation protocols, auditing protocols, control plans, capability and gage R & R studies to maintain process stability and consistency
- ? Support first-article inspections, pilot builds, and early production runs, proactively identifying and resolving manufacturing issues before full-scale production
- ? Develop and maintain clear, detailed work instructions, standard operating procedures (SOPs), and other production documentation to ensure repeatability and compliance
- ? Apply Lean Manufacturing Principles and Six Sigma methodologies to optimize workflow, minimize waste, and improve overall production efficiency and capacity
- ? Work closely with supply chain, procurement, and suppliers to ensure material availability and cost-effective sourcing for manufacturing processes
- ? Specify, procure and implement new manufacturing equipment as needed
- ? Develop, design and implement electromechanical test fixtures and other inline automation
- ? Conduct root cause analysis, implement corrective actions, and drive continuous improvement efforts to enhance product quality and reliability
- ? Maintain and train manufacturing and engineering teams on our Electrostatic Discharge (ESD) program measures, Minnesota OSHA safety measures, process improvements, and best practices to foster a culture of quality and operational excellence
- ? Apply Operations Research tools and methodologies to optimize systems and standard work
- ? Ensure each product SKU meets all internal and external requirements to be shippable
- ? Effectively communicate verbally and in writing to technical and non-technical audiences both internally and externally with our contract manufacturers
Required Qualifications :
? Bachelor's Degree in Manufacturing, Mechanical or Industrial Engineering or related field? 3+ years experience in electronics manufacturing using IPC standards? 2 + years experience using ERP / MRP systems? 3 + years of experience with NPD and NPI processes including prototyping, design validation, and transitioning products to full-scale productionPreferred qualifications :
? Proficient in Batch Scripting and / or Python? Proficient in 3D and 2D CAD modeling software? Proficient in Visual Basic for Microsoft Applications? Proficient with both stochastic and non-stochastic statistical data collection and analysis methodologies? Proficient in use of common electrical test equipment, audio test equipment, and soldering tools? Proficient in reading design documentation, i.e. mechanical drafts, electronic schematics? Proficient in circuit theory and electromechanical troubleshooting methodologies? Proficient in usage of Windows, Linux, and Raspberry Pi operating systems? Familiar with the manufacturing processes for PCB assembly such as; Surface Mount Technology (SMT), through-hole soldering, cleaning, Automated Optical Inspection (AOI), etc? Familiar with the manufacturing processes for mechanical parts such as; injection molding, 3d printing, vacuum molding, sheet metal cutting, bending, tapping, silk screen printing, laser etching, water jet cutting, etc? Working knowledge of transmission technologies, such as FM, IR, BT, WiFi, and induction loop? Familiar with packaging design and ISTA testing standards? Familiar with Regulatory requirements common to the electronics industry? Familiar with material handling and storage processes of ESD sensitive and moisture sensitive materials as well as hazardous materials such as batteries, common cleaners, and chemicals related to soldering.