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Senior Mechanical Engineer - Electro Mechanical Medical Device (Wayne)
Senior Mechanical Engineer - Electro Mechanical Medical Device (Wayne)Intellectt Inc • Wayne, NJ, US
Senior Mechanical Engineer - Electro Mechanical Medical Device (Wayne)

Senior Mechanical Engineer - Electro Mechanical Medical Device (Wayne)

Intellectt Inc • Wayne, NJ, US
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Job Summary :

We are seeking a highly experienced and innovative Senior Mechanical Engineer to contribute to the development of advanced electro-pneumatic and mechanical systems. The ideal candidate will apply in-depth knowledge of mechanical engineering principles, demonstrate leadership in complex design / re-design projects, and provide technical guidance to cross-functional teams and junior engineers.

Key Responsibilities :

  • Apply subject matter expertise in mechanical design, analysis, and system development.
  • Conceive and develop solutions to complex analytical, pneumatic, mechanical, and electrical design challenges.
  • Establish design objectives and contribute to writing specifications and comprehensive engineering reports.
  • Participate in the review and development of detailed product specifications.
  • Conduct conceptual and detailed design studies using MCAD, Solidworks, and other tools.
  • Collaborate with multidisciplinary engineering teams throughout the design and development process.
  • Develop prototype hardware in coordination with internal manufacturing and external vendors.
  • Conduct rigorous testing to verify compliance with performance, safety, regulatory, and environmental requirements.
  • Generate and maintain detailed engineering documentation to support the product development lifecycle.
  • Serve as a technical mentor and project lead, providing guidance and support to junior engineers and managing small to medium-sized projects.

Required Knowledge, Skills, and Abilities :

  • Expertise in Design for Manufacturability and Assembly (DFM&A) principles.
  • Proficient in SolidWorks CAD software; formal training preferred.
  • Strong background in materials and manufacturing methods including :

  • Injection molding
  • Plastic extrusion
  • Metal casting, stamping, and machining
  • Additive manufacturing
  • Familiarity with ANSI / ISO dimensioning and drafting standards and GD&T.
  • Experience with mechanical testing and measurement equipment, and statistical analysis of test data.
  • Understanding of regulatory requirements and document control systems (especially within medical device environments).
  • Experience in applying FDA, IEC, and UL standards for medical electronic equipment.
  • Capable of thermal, structural, and vibration analysis.
  • Demonstrated skill in mechanism design, analytical reasoning, and creative problem-solving.
  • Strong interpersonal, verbal, and written communication skills.
  • Ability to operate lab and shop equipment (e.g., drill press, lathe, milling machine, oscilloscopes, DVMs, environmental chambers).
  • Minimum Qualifications :

  • BSME or MSME required.
  • Minimum of 10 years of progressive experience in mechanical design and product development.
  • Proven experience leading technical sub-projects and mentoring engineers.
  • Advanced proficiency with : SolidWorks, MCAD / CAE tools, Microsoft Office Suite, Microsoft Visio and Project, Adobe Acrobat
  • Experience with database and document management systems.
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