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Senior Controls Engineer

Senior Controls Engineer

BlackStarWilmington, MA, US
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Job Description

Job Description

We are seeking an experienced Controls Engineer to join our growing engineering team in Wilmington, MA. This role is ideal for a hands-on engineer who enjoys designing, programming, and implementing control systems for complex industrial processes and machinery. The position involves working on a variety of exciting projects across multiple industries, ensuring top-quality control system performance, reliability, and efficiency.

You will be responsible for developing system architecture, programming PLC, DCS, and HMI / SCADA systems, creating detailed documentation, and providing commissioning support at client facilities. This position offers the opportunity to take technical ownership of projects, collaborate with cross-functional teams, and guide junior engineers.

Key Responsibilities

  • Design and implement control systems for industrial processes and machinery
  • Develop system architecture and select control components
  • Create detailed electrical schematics and technical documentation
  • Program PLC, DCS, and RTU controllers using Ladder Logic, Structured Text, and other programming languages
  • Develop and configure HMI and SCADA systems for process visualization
  • Work with industrial databases to archive and display system data
  • Support system checkout, startup, and commissioning at client sites
  • Collaborate with clients, vendors, and internal project teams to deliver high-quality results on time and within budget
  • Provide technical leadership and mentorship to junior engineers and technicians
  • Manage small-scale projects and coordinate engineering activities as needed

Qualifications

  • Bachelor of Science degree in Electrical, Controls, Mechanical, Chemical Engineering, or Computer Science required
  • Minimum of 5 years of experience in control system design, programming, and implementation
  • Strong knowledge of PLC platforms such as Rockwell Automation
  • Experience with HMI and SCADA platforms such as Rockwell Automation or Inductive Automation Ignition
  • Experience with DCS platforms , especially Emerson DeltaV
  • Working knowledge of field instrumentation and process control systems
  • Familiarity with electrical schematics, control panels, and NEC standards
  • Experience with industrial communication protocols such as Ethernet IP, Profibus, Modbus, HART, and Foundation Fieldbus
  • Programming experience in VBA, .NET, or SQL for HMI or SCADA applications preferred
  • Understanding of S88 Batch, cGMP, and 21 CFR Part 11 regulations is a plus
  • Experience with GAMP5 methodologies and system validation preferred
  • Ability to travel up to 25 percent
  • Preferred Attributes

  • Strong technical leadership and project coordination skills
  • Excellent problem-solving and communication abilities
  • Ability to manage multiple priorities and deadlines
  • Client-focused mindset with strong relationship-building skills
  • Compensation and Benefits

  • Competitive salary range : 110,000 to 125,000 annually
  • Comprehensive benefits package including :
  • Medical, Dental, and Vision coverage
  • 401(k) with profit sharing
  • 100 percent Employee Stock Ownership Plan (ESOP)
  • Paid Time Off and Holidays
  • Tuition reimbursement and referral bonus program
  • Short and Long-Term Disability coverage
  • Life and AD&D Insurance
  • Flexible Spending Accounts and Health Savings Accounts
  • Employee Assistance Program and travel assistance resources
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