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Failure Analysis Engineer
Failure Analysis EngineerGM Performance Power Units • Concord, NC, US
Failure Analysis Engineer

Failure Analysis Engineer

GM Performance Power Units • Concord, NC, US
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Position Summary

The Failure Analysis Engineer is responsible for investigating and determining the root cause of material, component, and system-level failures on advanced Formula 1 power unit hardware. This role supports continuous improvement, reliability growth, and regulatory compliance by applying a range of analytical, metallurgical, and diagnostic techniques.

Key Responsibilities

  • Root Cause Investigation : Conduct detailed mechanical and materials failure investigations on components from the Internal Combustion Engine (ICE), Energy Recovery System (ERS), and supporting subsystems.
  • Testing & Analysis : Perform non-destructive evaluations (X-ray / CT, dye penetrant, ultrasonic) to identify defects. Lead destructive testing when required, including sectioning, hardness testing, and microstructural analysis. Interpret test data to identify manufacturing, design, or service-related causes.
  • Reporting & Communication : Produce clear, concise technical reports suitable for internal stakeholders, customers, and regulatory bodies. Present findings to engineering, quality, and production teams to drive corrective actions.
  • Continuous Improvement : Recommend design, process, or material changes to prevent recurrence. Contribute to the development of internal standards and best practices for failure analysis and component life monitoring.

Qualifications

  • Education : Bachelor's or Master's degree in Materials Science, Metallurgy, Mechanical Engineering, or related field.
  • Experience : 3+ years in failure analysis, metallurgical engineering, or forensic materials investigation (motorsport, aerospace, or high-performance automotive preferred). Hands-on experience with SEM / EDS, metallographic preparation, and non-destructive testing.
  • Skills & Competencies : Strong understanding of fatigue, fracture mechanics, and high-temperature material behavior. Ability to interpret complex engineering drawings and manufacturing processes (CNC, additive manufacturing). Excellent technical writing and data presentation skills. Comfortable working in a fast-paced, confidential R&D environment with tight deadlines.
  • Key Attributes

  • Analytical mindset with meticulous attention to detail.
  • Collaborative communicator who can influence design, manufacturing, and quality teams.
  • Self-driven and adaptable to shifting priorities in a dynamic motorsport setting.
  • Why Join Us

    You'll play a pivotal role in ensuring the reliability and performance of a next-generation Formula 1 power unit. Our culture rewards precision, innovation, and the relentless pursuit of performance.

    Please note : GM Performance Power Units and all affiliated companies are Equal Opportunity employer(s). Minorities, women, veterans, and individuals with disabilities are encouraged to apply. For more information regarding the EEOC, please visit https : / / www.eeoc.gov / employers / upload / poster_screen_reader_optimized.pdf. Only direct hires need apply to or inquire about job postings at GM Performance Power Units. We are not accepting calls, resumes or applications from recruiting firms at this time.

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    Failure Engineer • Concord, NC, US

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