Job Description
Job Description
A global leader in advanced manufacturing technology, this organization powers some of the world’s top brands across 100+ countries. With a culture of innovation, over 900 patents, and a team of 2,000+ professionals, it offers the chance to grow, make an impact, and help shape the future of high-performance production. 1st Shift, 5A-3P (4 10-hour shifts); pay based on experience $25-$28 p / h.
Process Technician
Job Description
Daily Machine Start-Up
- All scheduled machines to be ready for production at the start of each shift.
- In the event of a machine problem, back-ups to be started per stated priority
- Must have plastic injection molding experience.
Machine / Job Set-up
Responsible to ensure proper job set-up.Job Instruction Book at each press runningJob Set-up Sheet completely filled out with all required signaturesSeparate Job Set-up Sheets required for each color of same partAfter sheet is completely filled, file in molding officeCheck date wheels are set correct for month and yearEnsure first shot approval is obtained from Quality Inspectors. First shot requirements.After mold changeAfter any plant shut down for a period of 5 or more daysIf tool is in press but has not run for 5 or more daysAfter color changeAfter major tool repairAfter change in material brand or specificationFill out process verification sheet on every job daily unless process sheet for shift has been filled out.Check that operator acknowledgement sheets are signed by operator and initialed by supervisor or process technicianNew operator to sign for each job after being trainedAll operators to sign sheet once a monthProduction / Process Monitoring
Ensure hourly checks of all machines are being doneCheck part against first piece to ensure part qualityVerify production rate is to standardCheck scrap count, if 3 bad parts in a row or 5 for the same problem within a given hour operator has authority to open the door.Make required adjustments to correct problem and record on Process Change Monitoring Log and on Job Set-up Sheet.Complete Daily Cycle Time Verification SheetsReport all machines not running to standard to Supervisor within first hour.Quick and professional response to any operator or quality personnel questions or concerns on part quality.Record any process changes, to correct a quality issues, on the Job Set-up Sheet, and obtain quality technician signature.Mold Changes
Assist with the following :Make sure there are no partial boxesAll parts, packaging, material and peripheral equipment for exiting job is put away.Area is cleaned, new packaging and material is set-up and ready for machine set-up.Shift Communication
Process Technicians to review any concerns or problems before coming on shift and leaving shift.Assist in recording pertinent shift events in the supervisors log located in the shop office.Make sure machines not scheduled for upcoming shift are properly shut downAssist upcoming shift with machine start-up and set-up.Operator Training
Assist supervisors in operator training :Machine operation and safetyProper usage of tools (knife, router, clippers, etc.)How to read job booksHow to fill out production reportHow to use grindersRequirements for specific jobs Molding Supervisor Job DescriptionUtilization of experienced operator for job specific requirements allowedPart Rejections
Assist supervisor in working with quality personnel to determine disposition of rejected parts.Rejected parts that need sorting are to be sorted at the time they are found on that shift.Maintenance and Tooling
Inform maintenance personnel of any machine or equipment problemsInform Supervisor of any tooling problems.Change tool date calendars monthly.Clean dryer filters each weekClean vents on tools dailyCheck safety drop bars are set dailyFill out tool maintenance work orders for all tooling and machine issuesKeep hoses, cords, etc… tied up out of trip areasAll other duties assigned by supervisorNew Tool Tryout
Process In new and / or prototype toolingRecord all settingsMake recommendationsHousekeeping
Assist molding supervisor to make sure the molding and associated areas are kept cleanMachines to be kept cleanFloor swept and oil leaks moppedCardboard compactedGarbage emptiedScrap parts groundAdministrative Duties
Assist supervisors with the following administrative duties :Daily Production ReportsDaily LogDowntime ReportsAccident ReportsAdherence to Company Policies and Regulations
Process Technicians are responsible to set a good example to all employees by following and enforcing the policies and regulations as stated in the Mold Masters Employee Handbook, which includes but not limited to :Code of conductShop safety rulesAttendance and tardinessSexual harassment policyProcess Technicians are responsible to know and follow all TS-16949 and ISO-
14001 policies and procedures.
INDLap