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Process Technician
Process TechnicianQualified Staffing • Lapeer, MI, US
Process Technician

Process Technician

Qualified Staffing • Lapeer, MI, US
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Job Description

Job Description

A global leader in advanced manufacturing technology, this organization powers some of the world’s top brands across 100+ countries. With a culture of innovation, over 900 patents, and a team of 2,000+ professionals, it offers the chance to grow, make an impact, and help shape the future of high-performance production. 1st Shift, 5A-3P (4 10-hour shifts); pay based on experience $25-$28 p / h.

Process Technician

Job Description

Daily Machine Start-Up

  • All scheduled machines to be ready for production at the start of each shift.
  • In the event of a machine problem, back-ups to be started per stated priority
  • Must have plastic injection molding experience.

Machine / Job Set-up

  • Responsible to ensure proper job set-up.
  • Job Instruction Book at each press running
  • Job Set-up Sheet completely filled out with all required signatures
  • Separate Job Set-up Sheets required for each color of same part
  • After sheet is completely filled, file in molding office
  • Check date wheels are set correct for month and year
  • Ensure first shot approval is obtained from Quality Inspectors. First shot requirements.
  • After mold change
  • After any plant shut down for a period of 5 or more days
  • If tool is in press but has not run for 5 or more days
  • After color change
  • After major tool repair
  • After change in material brand or specification
  • Fill out process verification sheet on every job daily unless process sheet for shift has been filled out.
  • Check that operator acknowledgement sheets are signed by operator and initialed by supervisor or process technician
  • New operator to sign for each job after being trained
  • All operators to sign sheet once a month
  • Production / Process Monitoring

  • Ensure hourly checks of all machines are being done
  • Check part against first piece to ensure part quality
  • Verify production rate is to standard
  • Check scrap count, if 3 bad parts in a row or 5 for the same problem within a given hour operator has authority to open the door.
  • Make required adjustments to correct problem and record on Process Change Monitoring Log and on Job Set-up Sheet.
  • Complete Daily Cycle Time Verification Sheets
  • Report all machines not running to standard to Supervisor within first hour.
  • Quick and professional response to any operator or quality personnel questions or concerns on part quality.
  • Record any process changes, to correct a quality issues, on the Job Set-up Sheet, and obtain quality technician signature.
  • Mold Changes

  • Assist with the following :
  • Make sure there are no partial boxes
  • All parts, packaging, material and peripheral equipment for exiting job is put away.
  • Area is cleaned, new packaging and material is set-up and ready for machine set-up.
  • Shift Communication

  • Process Technicians to review any concerns or problems before coming on shift and leaving shift.
  • Assist in recording pertinent shift events in the supervisors log located in the shop office.
  • Make sure machines not scheduled for upcoming shift are properly shut down
  • Assist upcoming shift with machine start-up and set-up.
  • Operator Training

  • Assist supervisors in operator training :
  • Machine operation and safety
  • Proper usage of tools (knife, router, clippers, etc.)
  • How to read job books
  • How to fill out production report
  • How to use grinders
  • Requirements for specific jobs Molding Supervisor Job Description
  • Utilization of experienced operator for job specific requirements allowed
  • Part Rejections

  • Assist supervisor in working with quality personnel to determine disposition of rejected parts.
  • Rejected parts that need sorting are to be sorted at the time they are found on that shift.
  • Maintenance and Tooling

  • Inform maintenance personnel of any machine or equipment problems
  • Inform Supervisor of any tooling problems.
  • Change tool date calendars monthly.
  • Clean dryer filters each week
  • Clean vents on tools daily
  • Check safety drop bars are set daily
  • Fill out tool maintenance work orders for all tooling and machine issues
  • Keep hoses, cords, etc… tied up out of trip areas
  • All other duties assigned by supervisor
  • New Tool Tryout

  • Process In new and / or prototype tooling
  • Record all settings
  • Make recommendations
  • Housekeeping

  • Assist molding supervisor to make sure the molding and associated areas are kept clean
  • Machines to be kept clean
  • Floor swept and oil leaks mopped
  • Cardboard compacted
  • Garbage emptied
  • Scrap parts ground
  • Administrative Duties

  • Assist supervisors with the following administrative duties :
  • Daily Production Reports
  • Daily Log
  • Downtime Reports
  • Accident Reports
  • Adherence to Company Policies and Regulations

  • Process Technicians are responsible to set a good example to all employees by following and enforcing the policies and regulations as stated in the Mold Masters Employee Handbook, which includes but not limited to :
  • Code of conduct
  • Shop safety rules
  • Attendance and tardiness
  • Sexual harassment policy
  • Process Technicians are responsible to know and follow all TS-16949 and ISO-

    14001 policies and procedures.

    INDLap

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    Technician • Lapeer, MI, US