Director of Maintenance

Maintenance Manager - comm'l heat treat & aerospace services / mfg

Fast growing, high tech, and quality-focused commercial heat treating ISO experienced maintenance professional with strong electrical skills, management experience, and working knowledge of vacuum furnaces or other heat treat processes.

Job Duties :

• Manage overall Pant Maintenance activities.
• Identifying, Initiating and implementing various measures for effectively curbing maintenance time (MTBF) & mean time between repairs (MTTR) for critical equipment’s.
• Managing the breakdown of equipment within the project timelines carved out to have minimum interruption in the supplies.
• Bring down the maintenance costs within the targets.
• Leading and motivating workforce; imparting continuous on job training for accomplishing greater operational effectiveness / efficiency.
• Communicate with strong leadership, people management, co-ordination & analytical skill.
• Maintenance of Plant equipment such as
• Mechanical Presses of Eumuco & Ajax, Friction Screw Press Mechanical & Servo type ENOMOTO Japan.
• Hydraulic presses (up to 1000 Ton)
• Induction heaters (up to 800 KW) & Oil fired furnace for billets / stock heating.
• Multitable, Inline, Hanger type & Tumblast type Shot Blasting & Shot Peening m / c’s
• Seal Quenched, Bogie, Continuous Type Heat Treatment Furnaces.
• CNC Turning Centers from HAAS USA, Takisawa Japan, Mazak, Emag etc.
• GPM & SPM controlled by CNC, PLC, Hydraulic & Pneumatic.
• Broaching, Circular Saw Cutting & Band Saw Cutting Machines.
• Utility M / c’s including D.G. sets, Air Compressors, Water Softening Plants, FDV, Cooling Towers, EOT Cranes, Pump House etc.
• Planning, Scheduling & Executing Preventive & Predictive maintenance (TBM & CBM) practices to maximize plant availability.
• Work towards preventing the leakages of oils and lubricants from the equipment and reduce the consumption and wastage of lubes and oils through the process of filtration and re use.
• Supervising the Erection & Commissioning of machines & equipment in co-ordination with Projects & Engineering.
• Undertaking spares planning and retrofitting of the equipment.
• Cost reduction thru vendor development, material management & inventory control.
• Sustaining inventory at an optimum level to prevent wastage as well as ensure cost savings. Managing stores in line with best practice guidelines.
• Contributing towards the Kaizen teams for the continuous improvement teams in the plant.
• Working towards readiness of the plant towards TPM.

Requirements :

• 10+ years of applicable experience.
• Expertise working with electrical wiring, PLCs, and HMIs for capital equipment.
• Proven track record of driving preventative maintenance programs across multiple sites.
• Ability to manage a team of techs and mechanics.
• High-energy, strong communication skills, and self-driven personality.

Company offers highly competitive wages + aggressive bonus potential coupled with full benefits and excellent teamwork based environment / management philosophy.