Micro Assembly Integration Engineer

Position : Micro Assembly Integration Engineer

The following information aims to provide potential candidates with a better understanding of the requirements for this role.

Location : Livermore, CA

Job Id : 5544

of Openings : 1

Micro Assembly Integration Engineer

FormFactor, Inc. is the world's leading supplier of semiconductor test and measurement products that power electronic systems used in computing, consumer-technology, automotive, Artificial Intelligence (AI) and other applications.

Our cutting-edge solutions are the driving force behind the testing of ICs that power electronic systems across computing, consumer technology, automotive, and myriad other applications.

As a leading player in the semiconductor industry, FormFactor actively seeks out individuals who are not just employees, but passionate contributors eager to thrive in an ever-evolving landscape.

At FormFactor, we are not just shaping the future of semiconductors; we are rewriting the narrative of innovation itself.

Our commitment extends beyond the technical realm to the very fabric of our culture. Rooted in our core values - Focus on the Customer, Ownership & Accountability, Respectfully & Effectively Communicate, and Motivate & Develop People - we foster an environment where diverse perspectives are not only welcomed but celebrated.

PURPOSE

We are seeking a highly skilled and experienced Micro Assembly Integration Engineer to join our team in Livermore, CA. The successful candidate will be responsible for probe card manufacturing integration, process development, NPI, training and automation of complex probe cards and sub-assemblies.

The Integration Engineer performs functions associated with all probe card manufacturing operations, including various aspects of process development and continuous improvement (CIP), as well as updating and creating work instructions and training / certifying operators.

This role is highly mechanical, involving considerations of CTE, precision alignment, and post-assembly measurements to ensure requirements are met.

The integration engineer also supports hardware management activities such as tooling sustainment / development, design rule creation, process automation, system qualification, and critical equipment calibration.

Additional responsibilities include managing critical equipment spares, supporting factory software tools, and addressing line throughput challenges.

In this role, you will maintain production flow by being present daily to support and optimize existing processes, identifying improvement opportunities from NCR dispositions, and resolving new defect issues with VDF maintenance.

A successful candidate will leverage their education and experience to learn the assembly processes / materials and key process steps.

Prior experience in mechanical assembly or manufacturing is highly applicable and transferable to this position.

ESSENTIAL DUTIES AND RESPONSIBILITIES

• Develop design rules for GPA / SALI processes based on data
• NPI : Participate from inception to manufacturing exit, interface with all stakeholders and document all learnings
• Transfer GX Sali process to manufacturing by working with all stakeholders
• Improve existing processes : Sali stitching, GPA, SHQA, Metrology....
• Automate SHQA process; procure new tool if needed - AST or other
• Develop / Improve automated dashboards for VPS; process parameter and performance tracker
• Create a clear and simple model for Capacity & Capability of ALL VPS processes - one stop shop
• Qualify auto mag loader for production
• ISO certification support for VPS
• Implement issue tracker app
• Support to the Manufacturing Engineering activity by recognizing, prioritizing & acting on improvement opportunities, pioneering new ideas, and finding innovative methods to accomplish production goals.
• Perform operator Core trainer training and certification across CWW shifts.
• Coach or train technicians to develop teamwork, leadership, and technical skills.
• Participate in tests and experiments to improve production processes or develop new products and processes.
• Support modifications of automated assembly systems process / alignment measurement parameters and create / modify procedures for new products.
• Support first article probe cards including mechanical substrate alignment & sub-assembly, associated new tooling introduction, initial set-up and verification, various metrology steps & rework if necessary.
• Lead troubleshooting and repair of complex probe cards and sub-assemblies.
• Project manage & participate in assembly equipment HW & SW upgrades based on process quality & throughput objectives.

EDUCATION, EXPERIENCE, AND SKILLS REQUIRED

• BS in engineering, CS, or physics; MS or PhD preferred with + 4-6 years of experience or equivalent.
• Prior probe card troubleshooting, repair and maintenance experience preferably at customer sites as FSE (Field Service Engineer) is a big plus.
• Have solid computer skills (MS Word, MS Excel, MS Power Point, JMP).
• Experience with application of statistical process control (SPC) methodologies in a manufacturing environment.
• Good communication skills, both oral and written.
• Demonstrated strong structured problem-solving skills with common sense as related to manufacturing issues.
• Familiarity with mechanical machined parts, CAD component & assembly drawings.
• Able to use hierarchy BOM structure to determine parts required for builds.
• Able to work with limited supervision, is self-directed, and has a methodical approach to solving technical problems.
• Able to work with high power microscopes and automated stages.
• Have excellent manual dexterity.
• Familiarity with clean room procedures.

Working Conditions

• Sitting, standing, and working in a clean room environment for prolonged periods of time - up to 8 hours or more per day.
• Must be available to work overtime and weekends when the job demands it - based on commitment to objectives.
• Able to work in a cleanroom environment per semiconductor protocol / requirements.

The pay range for this role in Livermore, CA is between $136,200 and $178,815. The pay range may differ in other locations.

FormFactor maintains broad salary ranges for its roles in order to account for variations in education, training, skills, relevant work experience, business needs and market demands.

Formfactor is committed to providing a work environment where everyone is treated with dignity and respect. We are an Equal Employment Opportunity (EEO) employer and are committed to compliance with all Federal, State, and local laws that prohibit employment discrimination on the basis of age, race, color, sex (including breastfeeding and related conditions), gender (including gender identity and gender expression), national origin, ancestry, sexual orientation, religion, physical or mental disability, marital status, registered domestic partner status, medical condition, military or veteran status, genetic characteristics or information, or any other legally protected characteristic.

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