Production Development Engineer

Job Description

Job Description

Who We Are

Stored Energy Systems (SENS) is an award-winning manufacturer of premium quality power conversion products located in Longmont, CO. In business for over 50 years, SENS is the market leader with a proven track record of providing highly reliable battery chargers, DC power systems, and related products to industrial markets. For more information on our company please see our web site at www.sens-usa.com.

Summary

SENS is seeking a self-motivated production development engineer to join our growing company. This individual will work closely with design engineering, production, safety, and quality to improve production efficiency, production line setup, troubleshoot production issues and testing issues, improve production processes and equipment, and to ensure continuous flow of manufactured product without defects.

Responsibilities

• Technical support, troubleshooting, and problem solving in production.
• Develop new and enhance / maintain existing build and test instructions to ensure products are built and tested correctly every time.
• Support new product hand-off to Production including production line setup, test equipment configuration, and manufacturing assembly / test operator training.
• Lead production line 3P and improvement projects including conducting time studies, capacity analysis, and line balancing to optimize throughput and improve process sustainability.
• Troubleshoot and repair manufacturing test equipment, repair cable harnesses, reset test software, and update settings as needed.
• Design and validate production tooling, fixtures, production assembly and test lines / cells, quality control plans, and automation solutions.
• Develop, maintain, test, and execute engineering changes to improve manufacturing (DFM / A), control costs, ensure quality, and resolve issues.
• Develop and implement scalable production processes that incorporate lean methodology to meet business growth and new technology introduction targets.

Required Qualifications

Preferred Qualifications

Location : This position is located on-site in Longmont, CO.

Base Compensation : $90,000 - $108,000 is the projected compensation range for this role depending on the candidate’s overall qualifications and experience.

Closing Date : November 30th. While we expect to keep the position open through this date, the posting may be extended or closed early based on applicant volume and hiring needs.

We offer an exciting and competitive total compensation package designed to inspire! This includes generous paid time off, holidays, as well as comprehensive benefits including medical, dental, vision, short-term disability, life insurance, and an outstanding 401k matching program where employees are instantly vested.

At SENS, our culture is rooted in a set of core values that reflect who we are and how we work. In a recent 2025 poll, our employees identified the values that best define us : “Innovative”, “Respectful”, “Inviting”, “Flexible”, “Collaborative”, and “Growth Driven”. Our team describes us as a dynamic, forward-thinking company where everyone has the opportunity to thrive.

At SENS, we pride ourselves on being an equal opportunity employer, fully dedicated to fostering inclusion and diversity. We welcome all applicants, regardless of race, color, religion, sex, sexual orientation, gender identity, genetic information, national origin, age, disability, veteran status, or any other legally protected characteristic.