Sr. Manufacturing Process Engineer - Mechanical
Nashville, Tennessee - USA
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Job Description :
At Nextracker, we develop cutting-edge technologies to optimize utility solar power plants and transform the way we utilize energy from the sun.
Our commitment to quality and efficiency is paramount, and we are seeking a talented Sr. Manufacturing Process Engineer to play a critical role in optimizing our production processes.
In this role, you will leverage your expertise in Lean Six Sigma methodologies to partner with internal and external stakeholders, ensuring a smooth transition of new electronic products from development to high-volume production.
You will work collaboratively across various departments, including engineering, sourcing, quality, and program management to analyze existing processes, identify areas for improvement, and implement data-driven solutions that enhance efficiency, yield, and overall product quality.
Key Responsibilities :
- Collaborate with R&D teams to manage the transfer from prototype to mass production.
- Partner with external suppliers to document and analyze manufacturing processes for mechanical and motion control products.
- Identify and implement critical to quality (CTQ) characteristics and create control plans to ensure product quality and consistency, utilizing tools like Failure Mode and Effects Analysis (FMEA) and Process Flow Mapping (PFMEA).
- Analyze production data to evaluate yield, capacity, and identify opportunities for process improvement.
- Leverage statistical process control (SPC) techniques to identify process variation and opportunities for improvement.
- Implement Lean Six Sigma methodologies to optimize manufacturing processes, reduce waste, and improve efficiency.
- Develop and maintain process documentation, including work instructions and control plans, ensuring clarity and conciseness.
- Conduct process audits to identify areas for non-conformance and recommend corrective actions based on Lean Six Sigma principles.
- Manage and track projects related to process optimization adhering to DMAIC (Define, Measure, Analyze, Improve, Control) methodology.
- Stay up to date on industry best practices and new technologies related to high-volume manufacturing.
Minimum Requirements :
- Bachelor's degree in Engineering, Manufacturing, or a related field (Master's degree a plus).
- Minimum 5 years of experience in a manufacturing process engineering role, preferably within the solar, industrial motion control, automotive, or commercial building products industries.
- Proven expertise in Lean Six Sigma methodologies (Green Belt or Black Belt preferred).
- Strong understanding of statistical process control (SPC) techniques.
- Excellent analytical and problem-solving skills with a data-driven approach to process improvement.
- Strong communication, collaboration, and interpersonal skills.
- Ability to manage multiple projects simultaneously and meet deadlines.
Nextracker offers a comprehensive benefits package, including health care coverage, dental and vision, 401(K) participation, company paid holidays with unlimited paid time off, and more.
Pay is based on market location and may vary based on experience, skills, education, and other job-related reasons. The annual salary range for this position is $120,000-$147,000.
Nextracker is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.
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