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Medical Tube Extrusion Technician

Medical Tube Extrusion Technician

AptyxJaffrey, NH, USA
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The Extrusion Technician I is responsible for setting up, operating, and maintaining polymer extrusion lines used in the production of complex and custom medical-grade tubing for both production and R&D purposes. This role is critical to ensuring products meet exact specifications, regulatory requirements, and delivery timelines. The position involves technical learning, hands-on operation, and collaboration across teams to support high-quality, consistent manufacturing outcomes.

Key Responsibilities :

  • Set up, operate, troubleshoot, and tear down extrusion equipment, including extruders, dryers, water tanks, pullers, puller / cutters, conveyors, winders, crossheads, and air injectors.
  • Work closely with production and R&D personnel to ensure extruded tubing meets specifications, making process adjustments as needed.
  • Monitor and maintain extrusion line parameters, adjusting in real time to ensure product quality and compliance.
  • Perform preventative maintenance on equipment and ensure proper workflow.
  • Manage and handle raw materials to ensure traceability, prevent contamination, and maintain inventory accuracy.
  • Use precision measuring tools (micrometers, calipers, laser gauges) to verify dimensional compliance.
  • Generate and maintain accurate production documentation for lot traceability and reproducibility.
  • Follow established GMP, safety, and cleanliness standards to maintain an organized work environment.
  • Complete extrusion runs on schedule to meet production and R&D deadlines.
  • Perform other duties as assigned by the supervisor.

Technical Knowledge to Acquire :

  • Mastering less complex extrusion processes (e.g., single lumen tubing, annealing, and secondary processing).
  • Understanding and applying calculations for Area Draw Ratio (ADR), Direct Draw Ratio (DDR), and Draw Ratio Balance (DRB / DDB).
  • Learning principles of open tank sizing, vacuum sizing (contact / non-contact), tube-on coatings, and pressure coatings of substrates.
  • Understanding the relationship between process instrumentation and its effects on the extrusion process.
  • Qualifications : Required :

  • High school diploma or equivalent.
  • 0-3 years' hands-on experience in extrusion, preferably medical-grade tubing.
  • 0-3 years' experience in a medical device or other regulated manufacturing environment.
  • Ability to lift 50 pounds consistently during the shift.
  • Strong organizational skills with attention to detail.
  • Proficiency in MS Office (Word, Excel, PowerPoint).
  • Proactive approach with initiative to complete projects.
  • Good verbal and written communication skills.
  • Basic math skills, including weight calculations (gross, tare, net).
  • Ability to read and interpret technical drawings and blueprints.
  • Preferred :

  • Prior experience operating extrusion equipment in a medical manufacturing environment.
  • Knowledge of extrusion process controls, troubleshooting, and process documentation.
  • Work Environment : This position requires standing, walking, and repetitive tasks for extended periods in a manufacturing environment. Safety glasses, gloves, and other PPE are required.

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    Extrusion Technician • Jaffrey, NH, USA

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