Machine Operator

Genpak
Hope Hull, AL
Full-time

Job Description

Ability to operate on any of the Extruders and repel lines generally unassisted. Able to communicate quality issues, complete required documentation, .

profile and daily material reports. Report machine malfunctions and ensure good quality sheet. Performs work under Shift Supervisor with final approval by the Extrusion Manager / Assistant Production Manager.

Be committed to SQF, GMP and Food Safety.

ESSENTIAL DUTIES AND RESPONSIBILITIES :

  • Ability to learn and operator all extruders within defined specification without assistance.
  • Recognize heating / cooling problems on all machines and report any issues immediately.
  • Start up and shut down all extruders unassisted.
  • Assist in "stringing up" all extruders unassisted.
  • Complete job / color changes with minimal scrap.
  • Perform adjustments to die.
  • Monitor feed and mixing systems for proper operation.
  • Correct formulas and rates for each product type.
  • Match and distinguish colors from samples.
  • Produce good tight rolls.
  • Produce each roll to correct width and gauge.
  • Able to use a fire extinguisher.
  • Climb heights up to 60 feet to report silo readings and material held in each silo.
  • Get assistance to resolve any issues to get machine back in operation.
  • Well rounded knowledge of quality of all products.
  • Housekeeping, must keep all areas free of debris.
  • Must adhere to and be in compliance with all SQF / GMP and Food Safety standards.
  • Report any food safety issues to Supervisor / Manager.
  • Clean filters and vacuum pumps and dryers.
  • Grind all scrap product.
  • Monitor Repel Line and keep operational throughout shift.
  • Understand silo readings, verify, and document all silo readings.
  • Record correct measurements, weight, date, and shift on each roll produced and then move to extrusion roll staging area properly and safely.
  • Complete required paperwork accurately, neatly and per Plant Sanitation specifications.
  • Maintain raw material hoppers / containers to ensure continuous production run during the shift from Extrusion Mezzanine and refill as needed.

Requirements

PHYSICAL DEMANDS / REQUIRMENTS :

  • Stationary standing : 100% of the shift.
  • Walking : 60% of the shift.
  • Touching / Handling Product : 100% of the shift.
  • Sitting : 5% of the shift.
  • Useing Controls / Tools : 10% of the shift.
  • Reaching-(Hand & Arm) : 75% of the shift.
  • Shifting / Twisting / Rotating core : 100% of the shift.
  • Climb or Balances : 5% of the shift.
  • Stoop, Kneel, Crouch or Crawl : 10% of the shift.
  • Talk or hear : 100% of the shift.
  • Smell : 5% of the shift.
  • Ability to lift 25 pounds / Max.
  • Ability to move foam rolls : 450 pounds.
  • Employees may wear corrective lenses (with protective safety over glasses) PPE or use our Safety Prescription Program (Ask your HR Representative).
  • Must have close vision, distance vision, color vision, peripheral vision, depth perception and ability to adjust focus.

SAFETY :

The Extrusion Operator will be responsible for individual compliance with all safety rules, regulations, and policy procedures.

Employee's responsibilities include but not limited to :

  • Compliance with all facility rules and regulations.
  • Report any unsafe practices and / or conditions to their Supervisor.
  • Maintain floor safety discipline by interceding with fellow employees, who may engage in rule violations and / or unsafe, unhealthy activities.
  • Communicate to Management those employees who persist in violations of safety rules and / or procedures.
  • Wear required personal protective equipment (PPE) / properly and reporting any defective PPE.
  • Report all near misses, accidents, injuries, including Muscular Skeletal symptoms or disorders.

WORK ENVIRONMENT :

Employees will be working in a Manufacturing and / or Warehouse environment in all types of weather. Conditions may range from and include : hot, cold, humid, loud, working near airborne particles, moving mechanical parts and forklift traffic.

EDUCATION and / or EXPERIENCE :

Certificates, Licenses, Registration

  • Powered Industrial Truck Certificate (In house training and licensing).
  • Lockout / Tagout Certifications. (In house training and licensing).
  • 30+ days ago
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