Solar Array Manufacturing Engineer

Overview

Zachary Piper Solutions is currently looking for a Solar Array Manufacturing Engineer to support one of our aerospace partner on-site in Midland, TX . The Manufacturing Engineer will play a critical role in scaling production of photovoltaic (PV) solar arrays for a satellite constellation, enabling space-based cellular broadband for over 5 billion people. The ideal candidate will bring hands-on expertise in Hesse ultrasonic wire bonding and Amada resistance welding, and thrive in a fast-paced, high-volume cleanroom environment.

Responsibilities

• Develop and optimize manufacturing processes for solar cell tabbing, stringing, interconnection, and panel assembly.
• Operate and maintain Hesse ultrasonic wedge bonders for precision wire bonding of solar cells.
• Operate and program Amada resistance welding systems for bus bar attachment and structural bonding.
• Create process documentation, work instructions, and inspection criteria for production teams.
• Lead root cause analysis and implement corrective actions to resolve bonding / welding defects.
• Define equipment requirements, perform capability studies, and ensure calibration of bonding / welding tools.
• Train technicians on solar cell handling, ESD safety, and precision equipment operation.
• Ensure compliance with aerospace standards (NASA, IPC-A-610, J-STD-001) and cleanroom protocols.

Qualifications

Compensation

This job opens for applications on 10 / 3 / 25. Applications for this job will be accepted for at least 30 days from the posting date.

Keywords : Solar Array Engineer, Wire Bonding, Hesse Bonder, Amada Welder, Photovoltaic Manufacturing, Aerospace Assembly, Satellite Power Systems, Cleanroom Manufacturing, IPC-A-610, NASA Standards, Space Industry Jobs, Midland TX Engineering Jobs, High-Volume Manufacturing, Satellite AIT, Midland, Texas, relocation

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