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Reliability and Maintenance Engineer
Reliability and Maintenance EngineerXylem • Morton Grove, IL, US
Reliability and Maintenance Engineer

Reliability and Maintenance Engineer

Xylem • Morton Grove, IL, US
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Overview

Xylem is a Fortune 500 global water solutions company dedicated to advancing sustainable impact and empowering the people who make water work every day. As a leading water technology company with 23,000 employees operating in over 150 countries, Xylem is at the forefront of addressing the world\'s most critical water challenges. We invite passionate individuals to join our team, dedicated to exceeding customer expectations through innovative and sustainable solutions.

Role

The Reliability and Maintenance Engineer is responsible for developing, implementing, and sustaining preventive and predictive maintenance programs to maximize equipment uptime, improve OEE, and extend asset life. This role supports strategic planning for equipment replacement, modernization, and reliability improvements. The engineer will also provide hands-on troubleshooting support when needed, leveraging strong automation and electronics expertise. Additionally, the role includes supporting design reviews for new equipment from a reliability perspective and applying reliability-centered maintenance (RCM) principles to extend asset lifecycle.

Responsibilities

  • Preventive and Predictive Maintenance : Develop and execute preventive and predictive maintenance strategies, including TPM practices, to ensure high equipment reliability and availability.
  • OEE and Reliability Improvement : Drive initiatives to improve OEE by reducing unplanned downtime, optimizing maintenance schedules, and enhancing spare parts availability.
  • Strategic Equipment Planning : Partner with Maintenance Manager and Operations to plan machine upgrades, replacements, and modernization projects, ensuring alignment with long-term business needs.
  • Spare Parts Management : Collaborate with procurement and inventory teams to ensure critical spare parts are available, well-organized, and cost-optimized.
  • Troubleshooting & Technical Support : Provide expertise in automation and electronics to support root cause analysis and corrective actions during machine breakdowns.
  • PLC & Electronics Support : Diagnose, troubleshoot, and repair PLC, automation, and electronic systems, providing hands-on support to quickly restore equipment functionality and minimize downtime.
  • Continuous Improvement (CI) / TPM Deployment : Champion TPM methodologies and other Lean maintenance tools across the plant, engaging cross-functional teams and driving a reliability-focused culture.
  • Documentation & Compliance : Maintain accurate records of maintenance activities, compliance with safety / environmental regulations, and equipment history.
  • KPI Monitoring : Track and analyze key performance indicators such as MTBF, MTTR, and OEE; apply Pareto analysis to prioritize improvement actions.
  • Root Cause & Risk Analysis : Conduct structured root cause failure analysis (RCCA), FMEA, and risk assessments to prevent recurrence of issues.
  • Reliability-Centered Maintenance (RCM) : Implement and sustain RCM practices to optimize preventive and predictive maintenance activities.

Additional Responsibilities

  • Lead long-term PM planning and analyze downtime trends
  • Support capital projects with reliability input and ROI analysis
  • Participate in strategic planning and annual budgeting
  • Mentor technicians in PM, TPM, and troubleshooting best practices
  • Collaborate with internal teams and external vendor to improve reliability
  • Key Relationships

    External : Equipment suppliers, service providers, contractors

    Internal : Operations, Engineering, Procurement, Finance, CI / Lean teams

    Qualifications

  • Bachelor\'s degree in Mechanical, Electrical, or Mechatronics Engineering (or related discipline)
  • Minimum 5–7 years of relevant experience in preventive maintenance, reliability engineering, or manufacturing maintenance
  • Demonstrated track record of implementing TPM, predictive maintenance, and reliability improvement projects
  • Preferred certifications : CMRP (Certified Maintenance & Reliability Professional) or equivalent
  • Experience with advanced CMMS platforms
  • Hands-on knowledge of automation systems, PLCs, industrial electronics, and control systems
  • Excellent communication and collaboration skills; capable of partnering with operations, procurement, and engineering
  • Additional Information

    Physical Demands

    The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.

  • Exposure to shop floor environment
  • Must be able to lift 35 pounds
  • Work Environment

    The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.

  • Office / plant floor environment with exposure to industrial equipment
  • Some travel (
  • Travel Requirement

    The estimated hourly range for this position is $90K - $110K plus bonus. Starting pay is dependent on multiple factors, such as skills, experience and work location, and is not typically at the top of the range. At Xylem we offer a competitive compensation package with a generous benefit package, including Medical, Dental, Vision plans, 401(k) with company contribution, paid time off, paid parental leave and tuition reimbursement.

    Join the global Xylem team to be a part of innovative technology solutions transforming water usage, conservation, and re-use. Our products impact public utilities, industrial sectors, residential areas, and commercial buildings, with a commitment to providing smart metering, network technologies, and advanced analytics for water, electric, and gas utilities. Partner with us in creating a world where water challenges are met with ingenuity and dedication; where we recognize the power of inclusion and belonging in driving innovation and allowing us to compete more effectively around the world.

    At Xylem, you\'ll not only contribute to solving water issues but also have the chance to make a difference through our paid Volunteer Program, Xylem Watermark. We prioritize our employees\' well-being through inclusion and belonging as well as our Employee Resource Groups (ERG). Proud to be an Equal Employment Opportunity (including disability and veterans) and Affirmative Action workplace, Xylem fosters an inclusive environment free from discrimination or harassment.

    Please note that the information in this job description outlines the general nature of the position and is not an exhaustive list of duties. Xylem is dedicated to providing reasonable accommodations to enable all employees to perform their essential job functions. We reserve the right to modify this job description and assign additional duties as needed. Embrace the opportunity to be part of Xylem\'s transformative journey in shaping the future of water technology!

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