Dimensional Systems Variation Analysis Engineer

Dimensional Systems Variation Analysis Engineer

Join the Dimensional Systems Variation Analysis Engineer role at Ford Motor Company. This position focuses on post-Design Freeze variation analysis across interior and exterior components and assemblies, certification of checking fixtures, and data-driven management of tolerance concessions, with collaboration across suppliers and plant teams. The primary focus is post-Design Freeze readiness and execution for both purchased and in-house engineered components and assemblies. You will develop and apply 3D VSA models to validate stack-ups, optimize tooling and fixture strategies, and quantify the impact of tolerance relief and design changes on vehicle fit and function.

Responsibilities

• Post Design Freeze

Review and validate checking fixture designs for interior and exterior components / assemblies to ensure alignment with GD&T requirements.

Develop assembly datum strategies and define drawing GD&T in CATIA / 3DX for purchased assemblies (e.g., seat frames, cross-car beams, bumper beams).

Qualifications

Work Environment & Logistics

This role is hybrid / onsite as program and launch phases require close collaboration at Ford facilities, suppliers, and manufacturing plants. Expect travel of approximately 10–20% within North America, with increased onsite presence during tool tryout, PPAP, and key build events.

Additional Information

Visa sponsorship is not available for this position. Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status. If you need a reasonable accommodation for the online application process due to a disability, please call 1-888-336-0660.

For more information on salary and benefits, Ford provides a range of benefits including medical, dental, vision, paid time off, and other programs. This position is a range of salary grades SG5-SG8 and is hybrid; employees in commuting distance to a Ford hub location may be required to be onsite four or more days per week.

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