RESPONSIBILITIES :
Track operating performance and product quality of production units. Identify causes of departure from standard and initiate corrective actions.
Troubleshoot existing processes and initiate corrective actions to improve on stream time and operating efficiency.
Identify and implement improvements to processes and procedures that will increase capacity, reduce production cost, improve safety and quality of chemical manufacturing processes.
Provide technical coverage for plant trials and startups.
Write operating procedures and provide training for chemical operators.
Propose changes in programming logic that will lead to improved process safety, quality, or production efficiency.
Develop in depth expertise on process equipment used at the plants such as reactors, agitators, heat exchangers, pumps, and filters.
Write and obtain approvals for MCR’s (Manufacturing Change Requests) and PCF’s (Process Change Forms) in support of process improvements.
Lead or be a member of PPA (potential problem analysis), JSA (job safety analysis), and PHAs (process hazard analysis teams.
Develop PFDs, P&IDs, mass and energy balances for modified processes.
Develop project scopes for small capital projects.
Specify new process equipment including updating / revising equipment specification sheets. Work with equipment vendors and operations to aide in selection.
Perform data and statistical analysis to make sound processing decisions.
Provide relief coverage for supervision in production units.
Other duties as assigned.
Production Engineer • Houston, TX, US