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Equipment Engineer (Semiconductor Manufacturing)
Equipment Engineer (Semiconductor Manufacturing)AOI • Sugar Land, TX, US
Equipment Engineer (Semiconductor Manufacturing)

Equipment Engineer (Semiconductor Manufacturing)

AOI • Sugar Land, TX, US
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Overview

Equipment Engineer (Semiconductor Manufacturing) – The Equipment Engineer works closely with the production line (wafer and chip), R&D, EHS, and facility departments to equip AOI with up-to-date technology and to support the routine operation and future growth of the semiconductor products division. The engineer manages equipment, monitors status, handles installation, maintenance, automation, calibrations, troubleshooting, and repairs for wafer process, wafer growth, and chip production groups. Also responsible for maintaining spare parts inventory and equipment backup.

Job Duties

  • For new equipment installation and qualification to meet the company long-term growth : Review the design of the new installation.
  • Develop equipment specifications, acceptance test criteria, and risk analysis.
  • Work with vendors to schedule, prioritize, develop, document, and implement new equipment lines and upgrades.
  • Install new equipment and convert or upgrade existing equipment.
  • Work with process engineers to commission and qualify new equipment and processes.
  • Track progress and keep up the schedule.
  • Develop and maintain safety and standard operating procedures.
  • Manage new equipment training, certification, safety, and job hazard assessment.
  • For existing equipment management : Track equipment performance and reduce downtime (MTTR and MTBF).
  • Analyze and troubleshoot equipment issues to find the root cause.
  • Co-work with process engineers to support production line and R&D.
  • Work with tool / equipment vendors when issues cannot be taken care of in-house.
  • Manage spare parts and backup equipment, reduce cost and improve operation efficiency.
  • Support internal, 3rd party, and vendor audits including equipment annual physical count.
  • Participate in determining and providing an optimum plan of operation, equipment, space requirements, and related facilities for assigned areas.
  • Provide the production team with in-depth training and technical guidance.
  • Develop / review / revise work instructions and procedures in support of manufacturing processes.
  • Help to resolve manufacturing constraints, ease the production line and reduce risk.
  • Support the development and implementation of new methods, processes, and equipment in the manufacturing operation.
  • Set up and maintain the preventive maintenance schedule.
  • Manage SPD fab and cleanrooms, including : lab temperature, humidity, partial pressure, particulate counts and air circulation; DI water supply and purity monitoring; chilled water system management; toxic gas and high-pressure gas management.
  • Work with EHS on toxic waste treatment including solid, liquid, and gas waste.
  • On-call nights and weekends as needed to address and resolve equipment issues to minimize downtime.
  • Other duties as assigned.

Supervisory Responsibilities

  • Level dependent and may supervise other coworkers and technicians.
  • Qualifications

  • Bachelor or Master's degree in Electrical Engineering, Materials Science and Engineering, Physics, Chemistry, or related field required.
  • Minimum 5 years of directly related work experience in the semiconductor manufacturing and cleanroom environment.
  • Hands-on experience with mechanical, vacuum systems, electrical, and liquid / chemical tools.
  • Ability to design homemade equipment systems is a plus.
  • Must be comfortable handling chemicals, including corrosive acids, bases, solvents, etc.
  • Must be comfortable with wearing cleanroom attire (class 1000) daily without makeup.
  • Experience in developing or maintaining wafer process steps including photolithography, wet and dry etching, chemical vapor deposition, metal deposition, and electrochemical plating is a plus.
  • Familiar with inspection tools including optical microscope, profilometer, ellipsometer, and SEM.
  • Familiar with LabVIEW, MS Access, SQL, or JMP is a plus.
  • Familiar with mask aligner, hot plates, oven, PECVD, E-beam evaporator, thermal processing, and PLC control is a plus.
  • Strong data analysis and decision-making skills based on data summaries.
  • Strong troubleshooting, monitoring, and problem-solving skills.
  • Ability to communicate effectively across all business levels and functions.
  • Available to work the night shift when necessary.
  • Physical Demands and Work Environment

  • The associate may need to lift and carry loads up to 50 pounds, stand and / or walk for 10+ hours daily, and climb stairs.
  • Subject to extreme heat; may work in high, exposed places.
  • Subject to noise, vibration, dust, and odors.
  • Subject to hazards including proximity to moving mechanical parts, electrical current, and exposure to chemicals.
  • The engineer may work in a manufacturing environment requiring cleanroom garments and other personal protective equipment.
  • Seniority level

  • Associate
  • Employment type

  • Full-time
  • Job function

  • Engineering and Manufacturing
  • Industries

  • Telecommunications and Semiconductor Manufacturing
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