Softgel Manufacturing Engineer

Job Description

Job Description

Nordic Naturals, a leading Omega-3 Fish Oils supplement brand. We are seeking a passionate and process-driven Manufacturing Engineer to support and continuously improve our softgel compounding and encapsulation production operations. A key focus of this position will also be responsible for day to day supporting the end to end production process across gelatin preparation, compounding, encapsulation, drying, sizing and polishing. The role will work with softgel encapsulation production team, troubleshooting, increasing production capacity, driving lean manufacturing initiatives and creating work instructions. As an integral part of continuous improvement efforts, the role provides training and guidance to improve efficiencies in softgel manufacturing.This role focuses on technical problem-solving, reducing variation, and increasing efficiency and hands-on process support. The engineer will also contribute to the scale-up of new products and equipment as part of ongoing plant expansion.

ESSENTIAL FUNCTIONS

Reasonable Accommodations Statement

To accomplish this job successfully, an individual must be able to perform, with or without reasonable accommodation, each essential function satisfactorily. Reasonable accommodations may be made to help enable qualified individuals with disabilities to perform the essential functions.

Essential Function Statement(s)

Process Optimization & Troubleshooting

Improve softgel manufacturing processes for throughput, consistency, and quality.

Troubleshoot issues such as :

Air bubbles in fill materials

Heterogeneous compounding and phase separation

Proper gelatin viscosity, fill weight variation, or drying consistencies

Support and improve CIP (Clean-In-Place) systems for compounding and gelatin tanks to ensure sanitation and regulatory compliance.

Monitor and optimize critical parameters such as temperature, viscosity, pH, and mixing speed.

Continuous Improvement : Kaizen, Six Sigma, Design of Experiments, and RCCA

Optimization, and continuous improvement of manufacturing equipment and processes.

Implement continuous improvement initiatives using Lean Manufacturing and Six Sigma methodologies to increase productivity, reduce waste, and improve product quality.

Use Six Sigma methodologies to identify and implement process improvements.

Design and execute DOE (Design of Experiments) to optimize process parameters, material performance, and equipment settings.

Conduct Root Cause and Corrective Action (RCCA) investigations using tools such as 5 Whys, Fishbone diagrams, and FMEA to systematically resolve recurring quality and process issues.

Use data-driven analysis (e.g., Minitab, JMP) to drive decisions and validate solutions.

New Product Introduction & Scale-Up

Collaborate with R&D and Quality to scale up new softgel products from pilot to full-scale production.

Support process validation and technology transfer efforts for product launches and manufacturing readiness.

Plant Expansion & Equipment Integration

Contribute engineering expertise to plant expansion projects, including equipment selection, facility layout, and new line installation.

Support commissioning and qualification of new softgel machinery and systems.

Integrate automation and process controls to improve efficiency and reduce human error in encapsulation and compounding.

Compliance & Documentation

Develop and maintain process documentation, including SOPs, batch records, and validation reports.

Ensure operations comply with cGMP standards, FDA requirements, and internal quality procedures.

Participate in audits, deviation investigations, and CAPA processes.

Maintain compliance with all health, safety, and environmental regulations, ensuring that all mechanical systems and processes adhere to industry standards.

Cross-Functional Collaboration & Leadership

Create, update and train the production team on Work Instructions(WI) following our GMP protocols.

Be a subject matter expert in softgel manufacturing with continuous support of the production team to optimize the processes.

Partner with production, quality, maintenance, and planning teams to drive improvements.

Provide technical guidance to operators, technicians, and junior engineers.

Lead or participate in continuous improvement teams focused on yield improvement, waste reduction, and throughput gains.

POSITION QUALIFICATIONS

Competency Statement(s)

Positive – Ability to view all situations with a positive attitude.

Innovative – Ability to look beyond the standard solutions and “think outside the box”.

Detail Oriented – Ability to pay attention to the minute details of a project or task.

Enthusiastic – Ability to bring energy to the performance of a task.

Friendly – Ability to exhibit a cheerful demeanor toward others.

Initiative – Ability to make decisions or take actions to solve a problem or reach a goal.

Organized – Possessing the trait of being organized or following a systematic method of performing a task.

Reliability – The trait of being dependable and trustworthy.

SKILLS & ABILITIES

Education :

Bachelor’s degree in Chemical Engineering, Mechanical Engineering, Pharmaceutical Engineering, Food Engineering is a must.

3+ years of work experience in softgel compounding and encapsulation manufacturing is required.

LEAN Certification (e.g : Green Belt / Black Belt) is required.

Experience :

7+ years of experience in production and manufacturing engineering,

Previous project management , cost saving and Continuous improvement experience

Pay, Benefits & Perks :

The estimated salary pay is $114,000 to $121,000. This pay is an estimate, and the exact compensation may vary depending on an applicant's location, skills, prior experience, professional qualifications, and other relevant factors. Additional compensation may also include incentive compensation (i.e. bonus or commission) if applicable.

At Nordic Naturals, ‘step one’ toward achieving our goal of a healthy world is taking care of our family of employees. We offer a comprehensive and attractive benefits program to employees and eligible family members. Our benefits & perks include the following :

• Multiple Health Plan Options
• Dental & Vision
• Dedicated Mental Health & Wellness Plan
• Access to Multiple EAP Plans
• Employer Paid Life Insurance
• PTO
• Paid Holidays (9 holidays per year)
• Paid Sabbatical (3 weeks of paid sabbatical after every 5 years of employment)
• 401(k) Retirement Plan (employer matches dollar for dollar up to 3%)
• Free Monthly Supplements
• Product Discount Program
• Wellness Coach

Nordic Naturals is an equal opportunity employer. A pre-employment drug screening and background check are conditions of employment.

At Nordic Naturals, we’re committed to delivering the world’s safest, most effective nutrients essential to health. Our award-winning omega-3 fish oil and other foundational nutrients are research supported, expertly formulated, rigorously tested, proven effective and, best of all, great tasting. With products for the whole family, we deliver the nutrients essential for healthy living.