Injection Molding Engineer (BSME)

Job Description

Job Description

Position Summary

The Injection Molding Engineer at Toyoda Gosei Texas is responsible for developing processes for new products and optimizing existing ones to achieve target for quality level, cycle time, and yield by hands on setup and processing of injection molds. Including building of pick and place robot EOATs and robot programming and troubleshooting injection molding processes to support the production of high-quality interior and exterior parts for Toyota Tundra, Tacoma, and Sequoia vehicles . This role plays a critical part in ensuring waste reduction and quality performance , aligning with Toyoda Gosei’s commitment to lean manufacturing and continuous improvement.

Key Responsibilities

• Process Optimization : Establish and refine molding parameters to maximize efficiency, minimize scrap, and ensure consistent quality.
• Troubleshooting & Problem-Solving : Diagnose and resolve defects, machine issues, and process inefficiencies scientific molding principles.
• Tooling & Equipment Management : Work with tooling suppliers and internal teams to ensure proper mold maintenance, modifications, and performance optimization.
• Material & Machine Parameters : Select appropriate materials ( PP, ABS, Nylon, and other automotive-grade resins ) and set up injection molding machines for optimal production.
• Continuous Improvement : Apply Toyota Production System (TPS), Kaizen, and Lean Manufacturing principles to drive cost savings and efficiency improvements.
• Quality Control : Ensure parts meet IATF 16949 and ISO 14001 quality standards, utilizing DOE (Design of Experiments) and other statistical methodologies.
• Collaboration : Work closely with production, maintenance, and quality teams to drive improvements in safety, efficiency, and defect reduction.
• New Product Development : Assist in launching new molds, engineering changes, and process development for upcoming Toyota model updates.
• Compliance & Safety : Ensure molding processes comply with OSHA regulations, internal safety policies, and environmental standards .

Key Performance Indicators (KPIs)

Qualifications & Skills

Strong experience with Yushin, Yaskawa (Motoman), Star, Fanuc, UR Robots and injection molding machines .

Additional Information

Toyoda Gosei NA provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.