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Controls Engineer
Controls EngineerZipRecruiter • Madison Heights, MI, US
Controls Engineer

Controls Engineer

ZipRecruiter • Madison Heights, MI, US
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Overview

CONTROLS / ELECTRICAL DESIGN ENGINEER role responsible for the design, development, and implementation of control systems to automate industrial processes and machinery. Collaboration with cross-functional teams, troubleshooting, and continuous improvement to ensure efficient operation. Solid foundation in electrical engineering, control theory, and experience with automation software and hardware.

Responsibilities

  • Design and develop control systems for automated processes and machinery
  • Create detailed engineering specifications and documentation
  • Collaborate with design, production, and maintenance teams
  • Program and configure PLCs, HMIs, and SCADA systems (examples : Allen-Bradley and Siemens)
  • Implement and test control algorithms to optimize system performance
  • Troubleshoot and resolve system malfunctions
  • Conduct system analysis and risk assessments
  • Provide technical support and training to engineering staff
  • Integrate new technologies and processes into existing systems
  • Ensure compliance with industry standards and regulations
  • Monitor system performance and recommend improvements
  • Manage control system projects from conception through completion

Knowledge, Skills, Abilities

  • Analyzes product or equipment specifications to determine feasible designs
  • Feasibility assessment for new plant equipment or modifications
  • Technical information on manufacturing processes, materials, and limitations
  • Confer with research personnel to resolve problems and develop designs
  • Prepare product or system layouts, drawings, and schematics
  • Direct and coordinate prototype manufacturing
  • Analyze operational, test, and research data to establish performance standards
  • Plan and develop experimental test programs
  • Analyze test data to verify design meets specifications
  • Collaborate with research and engineering personnel on design modifications
  • Evaluate engineering test results for applicability
  • Experience with industry-specific control systems and software
  • Advanced knowledge of control theory and industrial automation
  • Project management and team leadership
  • Regulatory compliance and standard industry practices
  • Strong problem-solving and analytical skills
  • Excellent communication and teamwork
  • Ability to work independently and manage multiple projects
  • Understanding of safety standards and protocols
  • Experience with CAD software for system design and layout
  • Willingness to travel and work on-site as needed
  • Education and / or Experience

  • Bachelor's degree in Electrical Engineering or related field
  • One to two years of related experience; or equivalent combination of education and experience; minimum of 3-5 years in controls engineering
  • Benefits

  • Medical & Dental Insurance
  • 401(k) Retirement Plan
  • Profit Sharing Plan
  • Quarterly Incentive / Bonus Program
  • Life Insurance
  • Tuition Reimbursement
  • Wellness Program
  • Flexible Spending Accounts
  • Employee Assistance Program
  • Generous Holiday & Vacation Program
  • Applicants must be currently authorized to work in the United States on a full-time basis to be considered.

    All qualified applicants will receive consideration for employment without regard to race, national origin, color, religion, gender, age, disability, veteran status.

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    Control Engineer • Madison Heights, MI, US

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