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Automation & Controls Engineer, Consumer Hardware (Starlink)
Automation & Controls Engineer, Consumer Hardware (Starlink)SPACE EXPLORATION TECHNOLOGIES CORP • Bastrop, TX, US
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Automation & Controls Engineer, Consumer Hardware (Starlink)

Automation & Controls Engineer, Consumer Hardware (Starlink)

SPACE EXPLORATION TECHNOLOGIES CORP • Bastrop, TX, US
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Overview

Automation & Controls Engineer, Consumer Hardware (Starlink) — Bastrop, TX

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

At SpaceX we're leveraging our experience in building rockets and spacecraft to deploy Starlink, the world's most advanced broadband internet system. Starlink is the world's largest satellite constellation and is providing fast, reliable internet to millions of users worldwide. We design, build, test, and operate all parts of the system – thousands of satellites, consumer receivers that allow users to connect within minutes of unboxing, and the software that brings it all together. We've only begun to scratch the surface of Starlink's potential global impact and are looking for best-in-class engineers to help maximize Starlink's utility for communities and businesses around the globe.

Role Focus

One key component of SpaceX's success so far is our commitment to keeping all engineering and production in-house, which enables a tight feedback loop, nimble decision making, and speedy deliverables. Automation and Controls Engineers at our Bastrop site are hyper-focused on designing and developing full factory solutions for consumer electronics in the tens of millions that are both technically sophisticated and easy to use. As a member of this team, you will lead creative, multi-disciplinary projects spanning machine design, robotics, motion systems, and factory health monitoring that all come together to form the innovative, high-rate factories that allow us to deliver internet to those that need it most.

Responsibilities

  • Design, develop, and manage automation projects – this includes initial factory ideation, machine commissioning, and proof of rate capability, and eventual hand-off to operational teams
  • Architect, write, and debug PLC code with an emphasis on generating code that is organized, structured, documented, maintainable, and reusable for high-volume manufacturing applications
  • Keep our factory safe and reliable by implementing ANSI / RIA15.06 / OSHA compliant systems for robots, gantries, conveyors, and other manufacturing equipment
  • Generate aesthetically simple HMI screens to make complex machines easy to understand, operate, and troubleshoot
  • Design electrical systems compliant to NEC, NFPA, & UL508A regulations
  • Stay organized by creating schedules and budgets, and then motivate the team to achieve them

Basic Qualifications

  • Bachelor's degree in an engineering, physics, or computer science discipline
  • Preferred Skills and Experience

  • Excited by a quick and iterative design and manufacturing role
  • Proven ability to solve complex problems with simple solutions in both design and implementation stages
  • Excellent communication skills both written and verbal, with the ability to make plans and directional recommendations collaboratively and cross-functionally
  • Ability to engineer creative, new approaches to problems while adhering to ANSI / RIA15.06 / OSHA safety requirements to keep a factory safe
  • Experience with at least one of the specific disciplines listed below. The ideal candidate is interested in learning at least the fundamentals of the other areas they are not yet strong in.

    Disciplines

    Mechanical

  • Machine design with focus on speed, reliability, maintainability, and safety
  • Motion system sizing and implementation (gantries, robotics, conveyance, motors, actuators, pneumatics / hydraulics, sensor selection and integration, etc.)
  • Fundamental structures hand calculations and ability to design for strength and stiffness
  • CAD and product lifecycle management programs to generate detailed designs and drawing packages utilizing geometric dimensioning and tolerancing, preferred Siemens NX and Teamcenter
  • Familiarity with manufacturing processes and how to design for manufacturability
  • Exposure to a variety of production machinery, industrial sensors, and equipment (motion systems, dispense systems, temperature controllers, laser distance sensors, injection molders, die casters, etc.)
  • Electrical

  • Electrical sizing of motors, cables, circuit protection, VFDs, motor starters, and various other motion systems
  • Design of fail-safe electrical circuits using both safety logic controllers and safety-rated relays
  • Hands-on experience troubleshooting industrial electrical systems using tools like multimeters, oscilloscopes, EMI probes
  • Proficiency in understanding and creating electrical schematics and single line diagrams (EPLAN preferred)
  • Field bus networks, serial communication, and Ethernet communication
  • Hands-on experience designing and commissioning high-quality electrical panels and electro-mechanical systems with appropriate safety considerations
  • Knowledge of NEC, NFPA, UL508A codes with ability to ensure compliance with control system safety standards
  • Industrial Software

  • PLC programming, preferably Beckhoff TwinCAT structured text programming
  • Programming and implementing machine safety software through the use of safety PLCs
  • HMI, SCADA, IoT (MQTT, OPC-UA), ignition systems with focus on user friendly navigation and machine health monitoring and control
  • Field Bus Networking protocols, preferably EtherCAT, Profinet, Profisafe, Ethernet / IP
  • Robotics programming, preferably ABB
  • Industrial software applications to mechanical assemblies, electrical systems, sensors, pneumatics / hydraulics, including how to safely checkout these interdisciplinary systems prior to production implementation
  • Additional Requirements

    Ability to work long hours and weekends as necessary to support critical milestones

  • To conform to U.S. Government export regulations, applicant must be a U.S. citizen or national, U.S. lawful permanent resident (green card holder), refugee under 8 U.S.C. § 1157, or asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about ITAR here.
  • SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin / ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

    Applicants wishing to view a copy of SpaceX's Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application / interview process should reach out to EEOCompliance@spacex.com.

    Voluntary Self-Identification

    For government reporting purposes, we ask candidates to respond to the below self-identification survey. Completion of the form is entirely voluntary. Whatever your decision, it will not be considered in the hiring process or thereafter. Any information that you do provide will be recorded and maintained in a confidential file.

    As set forth in SpaceX's Equal Employment Opportunity policy, we do not discriminate on the basis of any protected group status under any applicable law.

    If you believe you belong to any of the categories of protected veterans listed below, please indicate by making the appropriate selection. As a government contractor subject to VEVRAA, we request this information in order to measure the effectiveness of the outreach and positive recruitment efforts we undertake pursuant to VEVRAA. Classification of protected categories is as follows :

  • A \"disabled veteran\" is one of the following : a veteran of the U.S. military, ground, naval or air service who is entitled to compensation or who would be entitled to compensation if not for military retirement pay; or a person who was discharged or released from active duty because of a service-connected disability.
  • A \"recently separated veteran\" means any veteran during the three-year period beginning on the date of such veteran\'s discharge or release from active duty in the U.S. military, ground, naval, or air service.
  • An \"active duty wartime or campaign badge veteran\" means a veteran who served on active duty in the U.S. military during a war, or in a campaign or expedition for which a campaign badge has been authorized under the laws administered by the Department of Defense.
  • An \"Armed forces service medal veteran\" means a veteran who, while serving on active duty in the U.S. military, ground, naval or air service, participated in a United States military operation for which an Armed Forces service medal was awarded pursuant to Executive Order 12985.
  • Disability Status Select...

    PUBLIC BURDEN STATEMENT : According to the Paperwork Reduction Act of 1995 no persons are required to respond to a collection of information unless such collection displays a valid OMB control number. This survey should take about 5 minutes to complete.

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