Overview
Automation & Controls Engineer, Consumer Hardware (Starlink) — Bastrop, TX
SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.
At SpaceX we're leveraging our experience in building rockets and spacecraft to deploy Starlink, the world's most advanced broadband internet system. Starlink is the world's largest satellite constellation and is providing fast, reliable internet to millions of users worldwide. We design, build, test, and operate all parts of the system – thousands of satellites, consumer receivers that allow users to connect within minutes of unboxing, and the software that brings it all together. We've only begun to scratch the surface of Starlink's potential global impact and are looking for best-in-class engineers to help maximize Starlink's utility for communities and businesses around the globe.
Role Focus
One key component of SpaceX's success so far is our commitment to keeping all engineering and production in-house, which enables a tight feedback loop, nimble decision making, and speedy deliverables. Automation and Controls Engineers at our Bastrop site are hyper-focused on designing and developing full factory solutions for consumer electronics in the tens of millions that are both technically sophisticated and easy to use. As a member of this team, you will lead creative, multi-disciplinary projects spanning machine design, robotics, motion systems, and factory health monitoring that all come together to form the innovative, high-rate factories that allow us to deliver internet to those that need it most.
Responsibilities
- Design, develop, and manage automation projects – this includes initial factory ideation, machine commissioning, and proof of rate capability, and eventual hand-off to operational teams
- Architect, write, and debug PLC code with an emphasis on generating code that is organized, structured, documented, maintainable, and reusable for high-volume manufacturing applications
- Keep our factory safe and reliable by implementing ANSI / RIA15.06 / OSHA compliant systems for robots, gantries, conveyors, and other manufacturing equipment
- Generate aesthetically simple HMI screens to make complex machines easy to understand, operate, and troubleshoot
- Design electrical systems compliant to NEC, NFPA, & UL508A regulations
- Stay organized by creating schedules and budgets, and then motivate the team to achieve them
Basic Qualifications
Bachelor's degree in an engineering, physics, or computer science disciplinePreferred Skills and Experience
Excited by a quick and iterative design and manufacturing roleProven ability to solve complex problems with simple solutions in both design and implementation stagesExcellent communication skills both written and verbal, with the ability to make plans and directional recommendations collaboratively and cross-functionallyAbility to engineer creative, new approaches to problems while adhering to ANSI / RIA15.06 / OSHA safety requirements to keep a factory safeExperience with at least one of the specific disciplines listed below. The ideal candidate is interested in learning at least the fundamentals of the other areas they are not yet strong in.
Disciplines
Mechanical
Machine design with focus on speed, reliability, maintainability, and safetyMotion system sizing and implementation (gantries, robotics, conveyance, motors, actuators, pneumatics / hydraulics, sensor selection and integration, etc.)Fundamental structures hand calculations and ability to design for strength and stiffnessCAD and product lifecycle management programs to generate detailed designs and drawing packages utilizing geometric dimensioning and tolerancing, preferred Siemens NX and TeamcenterFamiliarity with manufacturing processes and how to design for manufacturabilityExposure to a variety of production machinery, industrial sensors, and equipment (motion systems, dispense systems, temperature controllers, laser distance sensors, injection molders, die casters, etc.)Electrical
Electrical sizing of motors, cables, circuit protection, VFDs, motor starters, and various other motion systemsDesign of fail-safe electrical circuits using both safety logic controllers and safety-rated relaysHands-on experience troubleshooting industrial electrical systems using tools like multimeters, oscilloscopes, EMI probesProficiency in understanding and creating electrical schematics and single line diagrams (EPLAN preferred)Field bus networks, serial communication, and Ethernet communicationHands-on experience designing and commissioning high-quality electrical panels and electro-mechanical systems with appropriate safety considerationsKnowledge of NEC, NFPA, UL508A codes with ability to ensure compliance with control system safety standardsIndustrial Software
PLC programming, preferably Beckhoff TwinCAT structured text programmingProgramming and implementing machine safety software through the use of safety PLCsHMI, SCADA, IoT (MQTT, OPC-UA), ignition systems with focus on user friendly navigation and machine health monitoring and controlField Bus Networking protocols, preferably EtherCAT, Profinet, Profisafe, Ethernet / IPRobotics programming, preferably ABBIndustrial software applications to mechanical assemblies, electrical systems, sensors, pneumatics / hydraulics, including how to safely checkout these interdisciplinary systems prior to production implementationAdditional Requirements
Ability to work long hours and weekends as necessary to support critical milestones
To conform to U.S. Government export regulations, applicant must be a U.S. citizen or national, U.S. lawful permanent resident (green card holder), refugee under 8 U.S.C. § 1157, or asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about ITAR here.SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin / ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.
Applicants wishing to view a copy of SpaceX's Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application / interview process should reach out to EEOCompliance@spacex.com.
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