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Director of Process Engineering

Director of Process Engineering

Union TechnologiesDallas, TX, US
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Job Description

Job Description

Union Technologies is reindustrializing America’s defense manufacturing base with a first-of-its-kind Factories-as-a-Stockpile™ model, integrating advanced robotics, manufacturing, and software into sovereign factory systems at scale. Headquartered in Dallas, Texas, UNION is dedicated to restoring America’s industrial strength and guaranteeing deterrence for the century ahead.

We recently emerged from stealth with $50M in funding led by top-tier venture investors and strategic partners. Read more in our Press Release

Key Responsibilities :

  • Develop and qualify robust industrial processes for defense-grade steel forgings,

ensuring first article compliance with defense standards.

  • Lead first article inspections (FAI) and process validations to deliver battle-ready
  • products.

  • Use CpK / PpK statistical analysis and tools (8D, 5-Why) to ensure process capability and
  • stability.

  • Apply SPC and stats tools (Minitab, Excel, R-Shiny) to maintain tight process control.
  • Leverage expertise in metal processing, including heat treating and chemical coatings,
  • to meet defense specifications.

  • Drive Lean and Six Sigma methodologies to optimize processes and eliminate
  • inefficiencies.

  • Be the process engineering point for customers and suppliers, no excuses.
  • Oversee 4 shift supervisors and multiple process technicians across four shifts.
  • Required Qualifications :

    Education : Bachelor’s in Process Engineering, Industrial Engineering, Metallurgy,

    Materials Science, or Chemical Engineering.

    Experience : 7-10+ years in process engineering management; developed and qualified

    processes for defense, aerospace, or complex manufacturing / assembly ; experience with

    first article inspections a plus.

    Technical Skills : CpK / PPK analysis, SPC, RCCA tools (8D, 5-Why), Minitab, R-Shiny.

    Leadership / Work Style : Hands-on leader; team builder, thrives under pressure.

    Soft Skills : Sharp communicator; proactive problem-solver, coach / mentor.

    Physical Requirements : Stand, walk, lift 50 lbs in a gritty shop with heat and noise.

    Preferred Qualifications :

    Defense standards knowledge (MIL-STD, ITAR).

    Expertise in metal processing, including heat treating and chemical coatings for ferrous,

    non-ferrous, and super alloys.

    Experience with non-destructive testing (NDT) methods (ultrasonic, dye penetrant) for

    process validation.

    Six Sigma Black Belt or ASQ Certified Manufacturing Engineer (CMfgE).

    Work Environment :

    You’ll fight on the shop floor in Dallas, with occasional office time and travel for process

    validations or customer ops.

    #LI-UNION

    Join the mission. We'll handle the move.

    Exceptional talent shouldn't be bound by geography. If you're ready to relocate to Dallas, TX and join us in reindustrializing America’s defense backbone, we'll make it easy—and for those who move quickly, additional incentives may be available.

    Compensation Range : $170K - $230K

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