Overview
The Maintenance Manager is a critical role with oversight of all planned and unplanned facility, processing equipment, material handling equipment, and where applicable fleet maintenance. This position will implement industry-leading preventive, predictive, and urgent repair strategies and processes to increase overall equipment reliability. A successful candidate will have strong leadership skills, a thorough understanding of manufacturing equipment, and experience developing and leading multi-shift maintenance teams.
Responsibilities
- Lead safety in the department and adherence to all work safety policies, procedures, and governing requirements to include OSHA, NFPA, NEC, and other local, state, and federal regulations. Maintain an effective lockout-tagout program to ensure employee safety during equipment shutdowns.
- Lead an organization responsible for the maintenance, repair and overall reliability of production equipment, process utilities, MHE, facility / grounds and fleet shop (if applicable). Collaborate with the operations team to improve site employee safety, food safety production quality, and equipment reliability.
- Provide leadership, coaching and technical direction to maintenance associates and operations staff to enhance employee knowledge, succession planning, and retain top talent. Remain current with latest and emerging industry regulations and codes relative to mechanical and electrical systems design and operation.
- Manage and lead associate headcount and staffing schedules to ensure proper maintenance convergence for operations. May include coverage for two shifts, weekend work, extended overtime, on-call, and emergency response situations.
- Manage personnel performance including employee reviews, real-time coaching / performance improvement, documented disciplinary action, time and attendance.
- Communicate companywide goals regarding safety, sustainability, efficiency, and performance to the Maintenance Team. Utilize equipment and departmental KPI to initiate continuous improvement and root cause analysis to increase equipment reliability.
- Lead and manage equipment and facility capital projects from proposal to completion and commissioning. Coordinate with Sysco design and construction guidelines, contractors, timelines, budgets, meetings, and collaboration with Global Support Center groups.
- Manage the CMMS to complete reactive, preventive, predictive, and corrective work orders safely, accurately and on time, including approving work orders, auditing work, maintaining parts inventory, and modifying PM task lists as needed.
- Manage monthly expense budget for repairs, spare parts, consumables, professional services, and overtime. Manage capital costs to ensure projects stay within budget and recommend future needs.
- Oversee completion of refrigeration, fire suppression, electrical infrastructure and process utilities compliance inspections and logs. Participate in compliance audits and corrective action plans.
- Timely manage third-party vendors and contractors for preventive maintenance and repairs to ensure safe and reliable equipment.
Qualifications
Education Required
High school diploma or GED required.Current and valid driver's license (CDL preferred, not required).Education Preferred
Bachelor's degree in engineering or technical discipline is preferred.Facility maintenance tech schoolTrade electrical I & II trainingExperience Required
Seven (7) plus years of leading and managing a maintenance organization in a manufacturing environment.Ten (10) plus years of equipment / facility maintenance and repair experience.Project management / capital improvements and budget management experience.Maintenance management software and development of a preventive and predictive maintenance program.Experience managing spare parts inventory.Experience using lockout tagout, job hazard analysis, hot work permits, confined space, etc.Experience troubleshooting and repairing electronic controls and electrical components (high and low voltage); motors, contactors, relay logic, PLCs, etc.Working knowledge of OSHA general industry electrical safety standards; Title 29Experience with NFPA 70 National electrical code and NFPA 70E electrical safety requirementsExperience with OSHA electrical Arc Flash requirementExperience maintaining rotary screw and reciprocating compressed air systemsExperience maintaining hot water systems; boilers, on demand water heaters, etc.Experience with condition diagnostic techniques including vibration analysis, oil analysis, ultrasonic testing, and thermographic testing.Experience Preferred
Experience working in a food processing environment and familiar with USDA, FDA, and SQF policies and procedures.Experience with Total Productive Maintenance (TPM) program in a Lean Manufacturing environment.Licenses / Certifications Required
Valid Driver License with a "clean" driving recordObtain a Powered Industrial Equipment Certification from Sysco within 3 months.Ammonia Sites Only : Refrigeration Operator I / RETA : CAROLicenses / Certifications Preferred
Electrical Arc Flash trainingTrade electrical I & II trainingAmmonia Sites Only : Refrigeration Operator II / RETA : CIRO; RETA CIRO in addition to RETA CAROTechnical Skills And Abilities
Proficient with Lean Manufacturing practices including 5-S, Visual Controls, Standard Work, work center metrics, and continuous improvement processes and able to instruct others in these practices.Proficient with equipment reliability practices and methodologies. Experience with RCA / FMEA desired.Effective leadership and coaching skills with a proven ability to develop others.Ability to support team with sourcing and purchase of equipment parts, materials, and supplies.Working knowledge of electrical, mechanical, and hydraulic systems as well as Programmable Logic Controllers (PLC).Management of a computerized maintenance management system (CMMS).Excellent verbal and written communication skills.Ability to create and submit budgetary recommendations regarding capital expenditures and maintenance repairs.Ability to prepare management update reports related to schedule performance, job costs tracking, and on-time performance.Ability to coach and support staff after-hours.Ability to overcome obstacles and demonstrate a sense of urgency in achieving objectives.Understands interdepartmental impact of decisions and actions.Demonstrates determination and persistence while treating others with respect.High degree of independence, judgment, attention to detail and time management skills.Ability to work under pressure in a dynamic environment.Strong computer skills; Microsoft Office (Word, Excel, PowerPoint, etc.).Physical Demands
Reasonable accommodations will be made to enable individuals with disabilities to perform the essential functions of this job.
The physical demands described here are representative of those that must be met by an associate to successfully perform the essential functions of this job.
While performing the duties of this job, the associate is regularly required to talk or hear. The associate is frequently required to stand; walk; sit; use hands to finger, handle, or feel; reach with hands and arms and climb or balance. The associate must occasionally lift and / or move up to 100 pounds. Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception and ability to adjust focus.
Work Environment
The work environment characteristics described here are representative of those an associate may encounter while performing the essential functions of the job. The associate is occasionally exposed to wet, hot, extreme cold and / or humid conditions; moving mechanical parts and may be required to work in confined spaces. The associate works non-traditional business hours including evenings, nights, weekends, holidays and on-call. The associate may occasionally be required to travel to other Operating Companies or the corporate office as business needs dictate. The associate is occasionally exposed to high, precarious places and confined spaces. The associate is occasionally exposed to fumes or airborne particles. The noise level in the work environment is usually moderate.
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