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Controls Engineer
Controls EngineerActalent • Bluffton, IN, US
Controls Engineer

Controls Engineer

Actalent • Bluffton, IN, US
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Job Description

This senior level role is responsible for designing, developing, and implementing complete automation and mechanical systems that enhance manufacturing capabilities. The ideal candidate will be a hands-on engineer with deep experience in both mechanical design and automation controls, capable of delivering solutions from concept through commissioning. This position directly supports strategic initiatives led by the Industrial Engineering team, including tooling development, process automation, cost reduction, and new product integration. The engineer will be responsible for 50% design-based work (designing robotic cells) and 50% PLC electrical-based work. The role involves managing projects, timelines, and budgets effectively.

Job Title : Controls Engineer

Job Description

This senior level role is responsible for designing, developing, and implementing complete automation and mechanical systems that enhance manufacturing capabilities. The ideal candidate will be a hands-on engineer with deep experience in both mechanical design and automation controls, capable of delivering solutions from concept through commissioning. This position directly supports strategic initiatives led by the Industrial Engineering team, including tooling development, process automation, cost reduction, and new product integration. The engineer will be responsible for 50% design-based work (designing robotic cells) and 50% PLC electrical-based work. The role involves managing projects, timelines, and budgets effectively.

Responsibilities

  • Lead the design and integration of automation systems combining mechanical and control systems (PLC, HMI, motion control).
  • Develop mechanical solutions for automated equipment such as fixtures, robotic cells, conveyors, and special machines.
  • Collaborate with the Industrial Engineering Supervisor and cross-functional teams to identify and implement innovative technologies and process improvements.
  • Support capital project evaluations by analyzing technical feasibility, return on investment (ROI), and vendor proposals for new automation and equipment.
  • Ensure automation systems meet safety, quality, and reliability requirements while aligning with production goals.
  • Manage project execution from concept through installation, including planning, budgeting, design, testing, and hand-off to production teams.
  • Participate in technical meetings related to new product launches, equipment specification, and strategic automation decisions.
  • Coordinate with maintenance teams to ensure robust system performance, preventive strategies, and mechanical serviceability.
  • Support the introduction of new technologies and participate in national / international trade fairs or industry events as needed.

Essential Skills

  • Robotics
  • PLC programming
  • Automation
  • Fanuc
  • Robot programming
  • ABB
  • Electrical troubleshooting
  • Fanuc programming
  • Fanuc robots
  • 7+ years of programming Robotics / PLC
  • Experience designing new robotic cells
  • Bachelor's degree in Engineering, Design, or Rslogix
  • Additional Skills & Qualifications

  • Bachelor's degree in Mechanical Engineering, Mechatronics, Automation / Industrial Engineering or related field.
  • 7+ years of hands-on experience in automation and mechanical systems within a manufacturing environment.
  • Proficiency in mechanical design tools (SolidWorks or similar CAD software).
  • Strong knowledge of PLCs, HMIs, and industrial control systems.
  • Experience integrating robotics, sensors, pneumatics, hydraulics, and vision systems into production lines.
  • Proven ability to manage complex technical projects and coordinate with cross-functional stakeholders.
  • Understanding of safety standards (OSHA, etc.) and best practices in automation and machine design.
  • Strong problem-solving and decision-making skills with a focus on practical, scalable solutions.
  • Work Environment

    This role involves working in a manufacturing environment with the opportunity for training to replace the current robotics engineer who is leaving in three months. The interview process includes a one-step on-site interview.

    Pay and Benefits

    The pay range for this position is $46.15 - $55.30 / hr.

    Eligibility requirements apply to some benefits and may depend on your job

    classification and length of employment. Benefits are subject to change and may be

    subject to specific elections, plan, or program terms. If eligible, the benefits

    Available For This Temporary Role May Include The Following

  • Medical, dental & vision
  • Critical Illness, Accident, and Hospital
  • 401(k) Retirement Plan – Pre-tax and Roth post-tax contributions available
  • Life Insurance (Voluntary Life & AD&D for the employee and dependents)
  • Short and long-term disability
  • Health Spending Account (HSA)
  • Transportation benefits
  • Employee Assistance Program
  • Time Off / Leave (PTO, Vacation or Sick Leave)
  • Workplace Type

    This is a fully onsite position in Bluffton,IN.

    Application Deadline

    This position is anticipated to close on Jul 28, 2025.

    About Actalent

    Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.

    The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

    If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing due to a disability, please email actalentaccommodation@actalentservices.com for other accommodation options.

    Seniority level

    Seniority level

    Mid-Senior level

    Employment type

    Employment type

    Full-time

    Job function

    Job function

    Engineering and Information Technology

    Industries

    Business Consulting and Services

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