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Quality Engineer

Quality Engineer

Toledo Molding & Dye, IncFayetteville, TN, US
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About the Role

The Quality Engineer will oversee and direct quality activities in capability studies, dimensional checks, material testing, product inspection, print changes, and process / product documentation and to obtain optimum productivity and quality levels while complying with customer specifications. The Quality Engineer is to provide quality support to internal and external customers.

Essential functions :

  • Support project launch strategy
  • Participate in identifying open items issues
  • Support and project timeline
  • Provide support for all pre-production builds requiring components and / or services from the manufacturing site
  • Work with team to develop processes, establish process documentation and controls, and plant training needs of the new project
  • Assist with training of production personnel of processing and quality standards
  • Ensure product conforms to customer engineering standards
  • Support and develop process documentation
  • Coordinate problem solving of quality issues, as required
  • Review component supplier performance and submission
  • Determine possible quality problems and prepare a list of concerns to be discussed with the launch team
  • Monitor customer concerns / rejections during pre-production and after Job #1
  • Perform capability studies via CMM and problem-solving inspection
  • Work with tool and part suppliers on PPAP requirements and submission
  • Review and approve supplier PPAP package
  • Support elements of TS16949, APQP and PPAP
  • Gage R&R studies, procedures and certification
  • Review of production quality performance with Quality Manager / Supv.
  • Assist Engineers in development of FMEA, and process flowchart
  • Work with the team to develop processes, tune-in equipment and tooling. Establish process controls, assist in training of new projects

Deliverables

  • Support quality / dimensional control system (i.e., X&R charts, gage studies, six sigma)
  • Dimensional Capability studies
  • Quality documentation, as required
  • Maintain PPAP booklet on assigned programs
  • Support development of PPAP submittal with Engineers
  • Develop and maintain quality technician and inspector assignments as required
  • Maintain process documentation (i.e., PFMEA, flow charts)
  • Maintain internal and external database : 8Ds, Process Alerts, and Rejections
  • Annual product certifications
  • Work environment

    Primarily in an office setting with frequent visits throughout manufacturing and shipping areas.

    Physical Requirements

  • Ability to communicate effectively
  • Ability to sit for prolonged periods of time
  • Ability to type and lift up to 15 pounds
  • Ability to effectively navigate all areas of physical facility
  • Travel required

    N / A

    Qualifications

  • Bachelor's Degree.
  • A minimum of 5 years' experience in a similar role.
  • Automotive industry experience.
  • Plastics experience preferred.
  • Injection / blow mold experience preferred.
  • Other duties

    Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities, and activities may change at any time with or without notice.

    Job Type

    Full-time

    Benefits

  • 401(k)
  • Health insurance
  • Paid time off
  • Vision insurance
  • Work Location

    In person

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    Quality Engineer • Fayetteville, TN, US

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