HVB Methods Engineer Specialist

Description

• Leads and manages integration and verification of equipment and processes within the HVB department to ensure product quality for new or series products.
• Manages continuous improvement activities and projects to optimize equipment and automated processes in battery production.
• Leads process capability studies, statistical analysis, and data-driven decision-making to achieve operational excellence and meet production targets.
• Identifies, analyzes, and drives resolution of process and series production problems.
• Adjusts automation programs and parameters as necessary to ensure product and process quality.
• Leads automation of system installation, commissioning, and testing for battery production.
• Analyzes the scope of innovative designs by means of a systematic approach with the goal of being a repeatable, robust manufacturing process.
• Develops solutions to highly complex problems with equipment and processes, which require regular use of ingenuity and innovation.
• Adheres to and administers business policies, budgets, procedures, practices and / or review of major projects and assignments.
• Supports procurement, process engineering, and design engineering in the problem-solving process with external BMW suppliers.
• Understands complex robot systems, conveyor systems, vision systems, materials supply, and other equipment requirements.
• Conducts detailed analysis and evaluates existing manufacturing processes, identifies areas for improvement and recommends appropriate solutions.
• Designs and implements process optimization strategies to enhance efficiency, reduce cycle time and improve product quality.
• Collaborates with engineering, production, and quality assurance teams to develop and implement standard operating procedures (SOPs) and work instructions.
• Monitors and analyzes process performance metrics, such as cycle time, yield and scrap rate and develop strategies to meet or exceed targets.
• Identifies and implements process control measures, including statistical process control (SPC) techniques, to ensure consistent quality and reduce process variation.
• Provides technical support and troubleshooting expertise to resolve process-related issues and improve overall equipment effectiveness (OEE).
• Participates in cross-functional teams to drive root cause analysis, corrective actions, and preventive measures.
• Provides training and guidance to production teams on new processes, procedures, and equipment to ensure successful implementation and operation.
• Researches and implements latest advancements in process engineering technologies, methodologies, and best practices.
• Assists maintenance team with troubleshooting, uptime optimization, and equipment continuous improvements.
• Promotes the principles and values of Plant Spartanburg in daily activities and for future plans.
• Understands and models VPS (Value Added Production System) Principles and concepts of Standard Work and Problem Solving.
• Performs other duties as assigned by management.

BMW Manufacturing is a leader in innovations and excellence. Come be a part of the extraordinary advanced manufacturing team where new technologies and ideas are constantly being discovered and implemented.

BMW Manufacturing is proud to be located in Upstate, South Carolina at the foothills of the beautiful Blue Ridge Mountains, providing the perfect mix of exciting city life and the great outdoors, or simply a great environment in which to raise a family.

In addition to offering a stimulating work environment and a great place to live, BMW Associates have access to an exceptional range of benefits.

Our comprehensive benefits program includes :

• Medical, Dental, Prescription and Vision coverage
• Paid time off
• 401(k) plan with company matching contribution
• Retirement Income Account
• Life insurance
• BMW Associates Assistance Program
• Medical Flexible Spending Account (FSA)
• Company vehicle program
• BS degree in Engineering (Mechanical, Electrical or Industrial Engineering preferred) or STEM related field OR the equivalent of 4 years of planning or project management experience in the automotive industry.

MS Degree in STEM (preferred).

• 5+ years of experience in product & process engineering development and continuous improvement (automotive preferred).
• 5+ years of experience with process improvement tools and methodologies, such as Kaizen, 5S and Value Stream Mapping.
• 5+ years of experience in process analysis, process modelling, statistical analysis, and simulation software.
• As applicable, per BMW training guidelines.
• 5+ years knowledge in at least one joining method - Gluing, Foaming, Riveting, Laser Welding, Paint, Conveyance, Process Monitoring, Electrical testing, Geometric measurements.
• 5+ years of strong knowledge of process optimization techniques, lean manufacturing principles, Six Sigma methodologies, statistical analysis, and root cause analyses.
• 5+ years of problem-solving and analytical skills with the ability to identify and resolve complex process issues.
• 5+ years knowledge of process safety, risk assessment and compliance with regulatory standards.
• 5+ years of knowledge of FMEA, Control Plan, Root Cause Analysis, PDCA Process, and 8D tools.
• 5+ years of knowledge in robotics, pneumatics, and controls.
• 5+ years of written and verbal communication skills as proven through business application.
• 5+ years of Microsoft Office skills as proven through business. application.

BMW Manufacturing Company is an equal opportunity employer. It is the policy of BMW MC to provide equal employment opportunity (EEO) to all qualified persons regardless of age, race, color, religion, sex, sexual orientation, gender identity, national origin, disability or veteran status.

Employment with BMW Manufacturing Co., LLC (BMW MC) is at-will and may be terminated at any time, with or without notice, at the option of BMW MC or the employee.