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Tooling Engineer - Manufacturing

Intellectt IncLibertyville, IL, US

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Job Description

A leading organization in the advanced manufacturing and medical device sector is looking for an experienced Tooling Engineer to support tooling design, validation, and troubleshooting for complex injection molded components. This is a hands-on engineering role focused on ensuring high-performance, cost-effective tool solutions for production.

Key Responsibilities

Design and develop tooling (molds, jigs, fixtures) for plastic components based on product specifications
Participate in design reviews and provide Design for Manufacturability (DFM) input
Validate tooling performance and troubleshoot issues related to molding and tool wear
Implement and document cost-effective tool design improvements
Support part qualification, tooling sampling, and final approval processes
Prepare and maintain documentation related to tooling equipment and process history
Collaborate closely with engineering, production, and quality teams to ensure tooling meets project and production requirements
Provide timely updates and reports on tooling project status

Qualifications & Experience

8+ years of experience in tooling design and development for thermoplastics and / or thermosets in an injection molding environment

Bachelor's degree in Mechanical Engineering or a related field, or equivalent experience

Strong knowledge of mold flow analysis , tooling validation, and injection molding processes

Proven ability to troubleshoot and resolve tooling-related issues efficiently

Experience with design evaluation tools and manufacturing tolerances

Proficient in tooling documentation, mold drawings, and GD&T

Familiarity with PCB operations and electronic assembly is a plus

Experience using inspection and testing tools : oscilloscopes, microscopes, logic analyzers, measuring tools, harness testing

Hands-on use of mechanical and electrical tools including taps, dies, and alignment tools

Preferred Skills

Exposure to medical device or highly regulated manufacturing environments

Strong communication and cross-functional collaboration skills

Detail-oriented with strong problem-solving and process documentation capabilities

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