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Maintenance Mechanical Engineer

Daikin America, Inc
Decatur, AL, United States
Full-time

Summary / Objective :

Participate in the planning, budgeting, design, installation, troubleshooting, root cause analysis, database history management, performance evaluation, repair, and maintenance of all mechanical equipment in a chemical or petroleum plant, alteration and improvement of mechanical equipment, machines, tools, buildings by capital project.

Qualifications :

  • BS degree in Mechanical Engineering or related field
  • Minimum 3 years of experience in the chemical or petroleum industry environment
  • Minimum 3 years of work experience with ASME, API, OSHA, AWS and ASNT procedures

Typical Duties / Responsibilities :

  • Prompt, regular, and dependable attendance (as an essential function of this job)
  • Assist other Maintenance team members in troubleshooting day-to-day plant Problems
  • Coordinate plant preventive & predictive maintenance programs
  • Coordinate some technical activities in the areas of construction and equipment Modification
  • Strong relationship skills with chemical or petroleum plant process operators
  • Participate in design of new equipment
  • Assure compliance to appropriate Safety, Environmental, and Quality codes and standards (PSM, ISO, API, OSHA, NEC, etc.)
  • Engineer the use of facilities and equipment needed to maintain plant facilities
  • Act as the liaison between management and the work force to keep plant personnel informed, and maintain highest level of employee / employer relationships
  • Help develop an operating budget and initiate actions to operate within those fiscal plans
  • Maintain plant facilities in a manner of high quality, within the established budget
  • Ability to troubleshoot plant equipment problems vessels, pressure vessels, valves, piping, heat exchangers, extruders, agitators, reactors, gearboxes, pumps, and other plant related equipment.
  • Ability to assist Rotating Mechanical Engineer and understand vibration spectra and identify root causes of vibration issues on rotating equipment.
  • Ability to participate in commissioning of new equipment projects.
  • Coordinate efforts using approved procedures, for utilizing staff services to assist in proper maintenance of the plant facilities
  • Possess knowledge and skills in the following areas : Reliability Centered Maintenance- PM Optimization, RCA, FMEA, Bad Actor / Defect Elimination, RCFA.
  • Work with planners, maintenance technicians and clerks to ensure proper scheduled workflow
  • Ability to supervise contractors, OEMs, and vendors on site as necessary for safe and quality work.
  • Troubleshoot plant equipment field problems (such as flow problems, temperatures issues, corrosion problems, etc.) and determine required corrective action.
  • Review design of new plant equipment and provide input for implementation of equipment
  • Execute responsibilities as appropriate, and authorize personnel to achieve maximum efficiency through proper use of skills, labor hours, machines and equipment
  • Establish and coordinate preventive maintenance activities and repair work in accordance with plant needs and objectives
  • Coordinate the work of the maintenance team with other departments, in analyzing and planning maintenance services
  • Work to reduce costs, improve maintenance quality and efficiency
  • Write design requirements of new plant equipment
  • Issue engineering design packages for plant equipment and issue monthly report for MTBF analysis for equipment failure
  • Develop and maintain good working relationships with all other departments to ensure effective execution of responsibilities
  • Help prepare, propose, and control budgets; analyze and interpret variances from budget
  • Have experience in specifying piping and equipment layout and working with P&IDs, PFDs, and piping schematics
  • Participate in personnel staffing interviews and hiring decisions
  • Provide leadership to other department personnel
  • Create a participative work environment by encouraging and facilitating employee involvement and teamwork
  • Ensure the proper use of safety devices, equipment and methods when maintenance efforts are performed
  • Help ensure adequate spare parts are available and they are of the proper quality to maintain the facility
  • Participate in management meetings to make recommendations in matters related to maintenance operations
  • Provide assistance in diagnosing, troubleshooting and proposing appropriate countermeasures when equipment malfunctions occur
  • Participate in general administrative and technical programs such as communications, staffing, employee training, employee relations, grievances, disciplinary actions, and cost reductions
  • Help maintain an appropriate headcount maintenance work force
  • Help develop and train employees to attain the required objectives
  • Ensure compliance with applicable laws and regulations issued by OSHA, EPA and other federal, state, and local regulatory agencies
  • Help implement and control a goals and objectives program for the department
  • Provide accurate feedback to appropriate management personnel regarding employee relation problems
  • Additional assignments as deemed necessary by management.
  • 30+ days ago
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