Position Summary
The Engineer III, Controls will lead technical initiatives to enhance automation and controls in manufacturing operations, focusing on efficiency, quality, compliance, and safety.
Responsibilities include evaluating and improving existing process controls, collaborating with maintenance teams, and supporting large projects through design, implementation, and validation of automation systems.
This role is essential for sustaining and improving production processes.
Essential Duties & Responsibilities
- Provide technical expertise for equipment and machine control systems, including troubleshooting and problem-solving.
- Conduct independent analysis to develop solutions and identify opportunities for process, equipment, and control system improvements.
- Create and update P&IDs, wiring schematics, and I / O diagrams for control systems.
- Manage project scope, design, FAT, SAT, start-up, commissioning, and validation for equipment and control systems.
- Develop, modify, and troubleshoot AC / DC Drives, PLCs, HMIs, SCADA, Vision Systems, and Robot Controllers.
- Initiate and manage projects while adhering to program management guidelines.
- Contribute to long-term and short-term project planning, including lifecycle management and continuous improvement initiatives.
- Enhance manufacturing system performance, including OEE improvement, maintenance needs, MUV, and scrap reduction.
- Analyze complex problems and data to propose effective technical solutions.
- Collaborate with Quality Engineers on qualification activities for new or modified processes and equipment.
- Maintain compliance with cGMP standards in all activities.
- Train new employees on HMIs, equipment, system documentation, and department procedures.
- Communicate effectively with managers, peers, and customers, promoting cross-functional collaboration.
- Address and resolve conflicts collaboratively, building consensus as needed.
- Participate in special projects as required.
Knowledge & Skills
- Proficient in automation, plastic injection molding, part assembly, fixturing, testing, and process control techniques.
- Advanced competency in relevant domain areas and familiarity with adjacent expertise within the team.
- Ability to make impactful decisions affecting project outcomes and adjacent functions.
- Programming skills in Rockwell, Factory Talk, Allen Bradley.
- Strong understanding of equipment strategy and problem resolution.
Minimum Qualifications, Education & Experience
- Must be at least 18 years of age.
- Bachelor’s degree in Electrical Engineering or a related field.
- Minimum of 4 years of relevant experience.
Work Environment
- Professional office setting with standard office equipment.
- Clean room environment.
- Ability to occasionally lift objects up to 25 lbs.
- Travel is typically less than 5% of the time.
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