Sr. Manufacturing Engineer, Turbo Assembly

Position Sr. Manufacturing Engineer, Turbo Assembly

Location Arden, NC

About us

BorgWarner is a global product leader in delivering innovative and sustainable mobility solutions for the vehicle market.

We are a company of innovators and independent thinkers that brings together talented employees, meaningful work, and amazing technology in a unique environment.

At BorgWarner we constantly work towards our vision of a clean and energy-efficient world.

Our Culture

We believe the health and safety of our employees are a top priority. We care about our local communities and the global environment.

BorgWarner promotes and nurtures a diverse and inclusive environment, honors integrity, strives for excellence, commits to responsibility for our communities and the environment, and builds on the power of collaboration.

Career Opportunities

We manage talent as seriously as we manage our businesses and encourage you to learn about our proud history, strong culture, technologies, and future vision.

We offer a strong local presence and interesting global opportunities. Start your future with BorgWarner now!

For a listing of Asheville / Arden openings :

Pay & Benefits

All positions start at an above market pay rate for that position. Benefits are also above market and include the below for all fulltime employees :

• Day 1 Medical Coverage with potential of no monthly premium
• Onsite Health Clinic for employees and dependents (age 14 and over) at no cost
• Dental, Vision, Life, AD&D, and Disability Coverage
• Tuition Reimbursement Program after 18 months
• Retirement Savings Plan (401k) with a matching program
• Company paid holidays and vacation starting Day 1

Job purpose

The BorgWarner Arden campus offers two world class technical centers and a cutting-edge manufacturing facility that designs and produces turbos, fan, and fan drive components for the automotive industry.

The Arden campus offers a multitude of career opportunities and is in the beautiful mountains of Western North Carolina.

This position will perform the manufacturing engineering function to help drive new product introduction and continuous improvement.

Develops and implements optimal, cost-effective manufacturing processes and methods in accordance with product specifications, safety requirements and quality standards.

Recommends and implements improvements to processes, methods and controls and product design. Ensure safe working practices are designed into all processes.

Interacts with all levels of the organization as a team to produce and be accountable for desired results

Key Responsibilities

• Supports launch activities and attain key metrics (ie : OEE, scrap) at the plant, SOP plus 90 days.
• Works as part of cross functional group for product design reviews, new program launches, & continuous improvement & cost improvement activities
• Generate with cross functional teams’ documents such as : Process Flows, FMEA’s, Control Plans and Work Instructions.
• Communicate with global support teams for lessons learned, & best practices.
• Performs product / process analysis for cost reduction, quality improvement and improved efficiency.
• Leads all changes building in long term safe working practices.
• Develops, implements, and documents effective cost reductions on time
• Works with equipment vendors to develop & implement equipment improvements
• Specifies and executes machine purchases including verification of machine quality, performance and effect on process.
• Interacts effectively with all levels of the organization, frequently participating on, or leading cross functional teams.
• Participates in customer project reviews
• Maintains project status reports for scheduling
• Assures adherence to standard manufacturing practices
• Understands and adheres to current quality and control policies.
• Understands and adheres to current health, safety, and environmental policies.
• Transport material as required using proper handling methods.
• Keep work area in orderly condition with respect to proper materials, tools, equipment, and personal belongings. (Includes cleaning of equipment, floors, tables, etc.)
• Maintain quality standards by following proper inspection procedures.
• Understand and adhere to current health, safety, and environmental policies.
• Understand and adhere to current quality and control policies.
• Perform other duties as needed.

What we’re looking for

• This position requires a degree in an Engineering discipline. A BSME, BSEE, or BSE in Mechatronics is preferred.
• The position requires at least 5 years of Manufacturing Engineering experience with semi-automated / automated assembly lines.

Experience in automotive industry is preferred.

• Experience with precision balancing equipment is a required
• Experience with automated & semi-automated assembly equipment is required
• Cognex Vision system programming experience is a required
• DC electric torque systems experience is a required
• Understanding of the APQP process is required
• Understanding of lean manufacturing principles is required
• Proficiency with Microsoft office software (Word, Excel, PowerPoint, and Outlook) is required.
• Experience with high-speed balancing of turbochargers is a plus
• Working knowledge of BW-PCS is plus
• Working knowledge of Allen Bradley PLC programming is a plus
• Working knowledge of Minitab (Statistical Analysis) is a plus
• Experience with TIG, Plasma, & or EB Welding is a plus
• Experience with Servo Press equipment is a plus
• Experience with robotic assembly equipment is a plus
• Knowledge of turbochargers is a plus
• Knowledge of SAP system is a plus
• DFM / A, 3P, Design for Value, Design for Six Sigma type skills is a plus.
• Minimum 2 year of experience managing engineering projects within deadlines.
• Minimum 1 year of experience working with cost estimation processes, lean manufacturing concepts, and implementation processes.
• Strong written and verbal communication skills are required.

What we believe

• Inclusion : Respecting Individuals
• Integrity : Honoring truth
• Excellence : Focusing on results
• Responsibility : Our commitment
• Collaboration : Building trust

Safety

This position will adhere to the BorgWarner Environmental Health and Safety Program by following all safety rules, procedures, practices, training, and safe use of equipment;

this includes use of personal protective equipment (PPE) as required. This individual will work in a way that stresses the importance of preventing injury, accidents, or illnesses to themselves or co-workers by correcting or reporting unsafe situations, incidents, or occurrences to their Team Lead immediately.

Equal Employment Opportunity

BorgWarner is an equal employment opportunity employer such that all qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity / expression, national origin, disability or protected veteran status.

Career Scam Disclaimer

BorgWarner makes no representations or guarantees regarding employment opportunities listed on any third-party website. To protect against career scams, job applicants should take the necessary precautions when interviewing for and accepting employment positions allegedly offered by BorgWarner.

Applicants should never provide the national ID numbers, birth dates, credit card numbers, bank account information or other private information when communicating with prospective employers or responding to employment opportunities online.

Job applicants are invited to contact BorgWarner through BorgWarner’s website to verify the authenticity of any employment opportunities.

Join the company that is creating solutions that support a cleaner, more energy-efficient world. For more information about BorgWarner, please visit For a listing of Asheville / Arden openings :