Sr. Manufacturing Engineer - CoatingsEnergy Consulting group • Evendale, OH, US

Sr. Manufacturing Engineer - Coatings

Energy Consulting group • Evendale, OH, US

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Job Description Summary

GE Aerospace is seeking a highly skilled Senior Manufacturing Engineer specializing in coatings for aerospace and defense applications to join our team. In this role, you will lead the development, optimization, and implementation of advanced coating processes for critical aerospace components, ensuring compliance with industry standards and delivering measurable improvements in Safety, Quality, Delivery, and Cost (SQDC). You will collaborate with cross-functional teams to support new product introductions, drive continuous improvement, and ensure the highest performance and durability of coated components.

Job Description

Key Responsibilities

Coating Process Development : Design, develop, and optimize coating processes, including thermal spray coatings physical vapor deposition (PVD) chemical vapor deposition (CVD) , and plasma coatings
Ensure coatings meet stringent aerospace and defense requirements for wear resistance, corrosion protection, thermal insulation, and environmental durability.
Develop and maintain process documentation, including work instructions, standard operating procedures, and technical specifications.
Technical Leadership

Provide expertise in advanced coating technologies, including

ceramic coatings metallic coatings , and polymeric coatings

Lead troubleshooting efforts for coating-related manufacturing challenges, such as adhesion issues, surface preparation, and coating uniformity.

Stay updated on emerging coating technologies and materials relevant to aerospace and defense applications.

Continuous Improvement

Identify and implement lean manufacturing principles to improve coating process efficiency, reduce waste, and enhance productivity.

Drive root cause analysis and corrective actions for coating defects or process deviations.

Collaborate with the FLIGHT DECK team to align with GE Aerospace's proprietary lean operating model.

New Product Introduction (NPI)

Support the introduction of new products by developing robust coating processes for new designs and materials.

Partner with design engineering teams to ensure manufacturability and performance of coated components.

Conduct feasibility studies and risk assessments for new coating technologies.

Oversee MRL development.

Compliance and Quality Assurance

Ensure all coating processes comply with aerospace and defense industry standards, including

NADCAP AS9100 , and customer-specific requirements.

Develop and implement quality control measures, including non-destructive testing (NDT) and coating thickness measurement

Promote a culture of safety and ensure adherence to all safety protocols.

Collaboration and Communication

Work closely with cross-functional teams, including design engineering, quality, supply chain, and operations.

Provide training and mentorship to junior engineers and technicians.

Communicate technical updates and project progress to stakeholders.

Required Qualifications

Bachelor's Degree from an accredited college or university + minimum of 5 years of manufacturing engineering experience

Due to the nature of the duties of this position, this role requires the individual to obtain and maintain US Government Security Clearance; prerequisite for a security clearance is U.S. citizenship

Desired Characteristics

Education

Bachelor's degree in Mechanical Engineering, Materials Science, Chemical Engineering, or a related field. Master's degree preferred.

Experience

Minimum of 7-10 years of experience in manufacturing engineering, with a focus on coatings for aerospace and defense applications.

Techincal Expertise

In-depth knowledge of coating processes, including thermal spray, PVD, CVD, and plasma coatings.

Familiarity with aerospace materials, including superalloys, titanium, and composite substrates.

Proficiency in process simulation tools and statistical process control (SPC).

Certifications

NADCAP certification in coating processes is highly desirable.

Skills

Strong problem-solving and analytical skills.

Excellent communication and collaboration abilities.

Proficiency in lean manufacturing principles and tools.

Benefits and Additional Information

GE Aerospace offers comprehensive benefits and programs to support health and wellbeing, including medical, dental, vision, and prescription coverage, access to a Health Coach, and confidential employee assistance services. Retirement benefits include a 401(k) plan with company matching and contributions, plus access to planning resources. Other benefits include tuition assistance, parental leave, disability insurance, life insurance, and paid time off for vacation or illness.

GE Aerospace is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, veteran status or other characteristics protected by law.

Relocation Assistance Provided : Yes

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Sr Manufacturing Engineer • Evendale, OH, US

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